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2004 SUBARU LEGACY SERVICE REPAIR MANUAL - DIY FACTORY SERVICE / WORKSHOP REPAIR / MAINTENANCE MANUAL - 04 LEGACY * PDF DOWNLOAD (109 MB) !!
( HIGH QUALITY FACTORY SERVICE MANUAL - 109 MB !! )
File Format: PDF
Compatible: All Versions of Windows & Mac
Downloadable:YES
Language: English
Requirements: Adobe PDF Reader
Pages: 4412 (ALL HYPERLINKED, INDEXED, BOOKMARKED & SEARCHABLE !)
SERVICE MANUAL COVERS:
====================
GENERAL INFORMATION SECTION (https://www.tradebit.com.G2320GE1)
ENGINE SECTION 1 (https://www.tradebit.com.G2320GE2)
ENGINE SECTION 2 (https://www.tradebit.com.G2320GE3)
ENGINE SECTION 3 (https://www.tradebit.com.G2320GE4)
TRANSMISSION SECTION (https://www.tradebit.com.G2320GE5)
CHASSIS SECTION (https://www.tradebit.com.G2320GE6)
BODY SECTION (https://www.tradebit.com.G2320GE7)
WIRING SYSTEM SECTION (https://www.tradebit.com.G2320GE8)
FOREWORD FW
HOW TO USE THIS MANUALS HU
SPECIFICATIONS SPC
PRECAUTION PC
NOTE NT
IDENTIFICATION ID
RECOMMENDED MATERIALS RM
PRE-DELIVERY INSPECTION PI
PERIODIC MAINTENANCE SERVICES PM
FUEL INJECTION (FUEL SYSTEMS) FU(H4SO 2.0)
EMISSION CONTROL
(AUX. EMISSION CONTROL DEVICES)
EC(H4SO 2.0)
INTAKE (INDUCTION) IN(H4SO 2.0)
MECHANICAL ME(H4SO 2.0)
EXHAUST EX(H4SO 2.0)
COOLING CO(H4SO 2.0)
LUBRICATION LU(H4SO 2.0)
SPEED CONTROL SYSTEMS SP(H4SO 2.0)
IGNITION IG(H4SO 2.0)
STARTING/CHARGING SYSTEMS SC(H4SO 2.0)
ENGINE (DIAGNOSTICS) EN(H4SO 2.0)
(diag)
FUEL INJECTION (FUEL SYSTEMS) FU(H4SO 2.5)
EMISSION CONTROL
(AUX. EMISSION CONTROL DEVICES)
EC(H4SO 2.5)
INTAKE (INDUCTION) IN(H4SO 2.5)
MECHANICAL ME(H4SO 2.5)
EXHAUST EX(H4SO 2.5)
COOLING CO(H4SO 2.5)
LUBRICATION LU(H4SO 2.5)
SPEED CONTROL SYSTEMS SP(H4SO 2.5)
IGNITION IG(H4SO 2.5)
STARTING/CHARGING SYSTEMS SC(H4SO 2.5)
ENGINE (DIAGNOSTICS) EN(H4SO 2.5)
(diag)
FUEL INJECTION (FUEL SYSTEMS) FU(H4DOTC)
EMISSION CONTROL
(AUX. EMISSION CONTROL DEVICES)
EC(H4DOTC)
INTAKE (INDUCTION) IN(H4DOTC)
MECHANICAL ME(H4DOTC)
EXHAUST EX(H4DOTC)
COOLING CO(H4DOTC)
LUBRICATION LU(H4DOTC)
SPEED CONTROL SYSTEMS SP(H4DOTC)
IGNITION IG(H4DOTC)
STARTING/CHARGING SYSTEMS SC(H4DOTC)
ENGINE (DIAGNOSTICS) EN(H4DOTC)(diag)
CONTROL SYSTEMS CS
AUTOMATIC TRANSMISSION 4AT
AUTOMATIC TRANSMISSION
(DIAGNOSTICS)
4AT(diag)
AUTOMATIC TRANSMISSION 5AT
AUTOMATIC TRANSMISSION
(DIAGNOSTICS)
5AT(diag)
MANUAL TRANSMISSION AND
DIFFERENTIAL
5MT
CLUTCH SYSTEM CL
FRONT SUSPENSION FS
REAR SUSPENSION RS
WHEEL AND TIRE SYSTEM WT
DIFFERENTIALS DI
TRANSFER CASE TC
DRIVE SHAFT SYSTEM DS
ABS ABS
ABS (DIAGNOSTICS) ABS(diag)
VEHICLE DYNAMICS CONTROL (VDC) VDC
VEHICLE DYNAMICS CONTROL (VDC)
(DIAGNOSTICS)
VDC(diag)
BRAKE BR
PARKING BRAKE PB
POWER ASSISTED SYSTEM
(POWER STEERING)
PS
FUEL INJECTION (FUEL SYSTEMS) FU(H6DO)
EMISSION CONTROL
(AUX. EMISSION CONTROL DEVICES)
EC(H6DO)
INTAKE (INDUCTION) IN(H6DO)
MECHANICAL ME(H6DO)
EXHAUST EX(H6DO)
COOLING CO(H6DO)
LUBRICATION LU(H6DO)
SPEED CONTROL SYSTEMS SP(H6DO)
IGNITION IG(H6DO)
STARTING/CHARGING SYSTEMS SC(H6DO)
ENGINE (DIAGNOSTICS) EN(H6DO)(diag)
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)
AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS)
AC(diag)
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTICS) AB(diag)
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEMS WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOWS/MIRRORS GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEATS SE
SECURITY AND LOCKS SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANELS EB
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTICS)
CC(diag)
IMMOBILIZER (DIAGNOSTICS) IM(diag)
LAN SYSTEM (DIAGNOSTICS) LAN(diag)
WIRING SYSTEM WI
EACH SECTION HAS THE FOLLOWING SUBSECTIONS:
Eg: FUEL SYSTEM has these subsections (ALL ARE NEATLY INDEXED & BOOKMARKED FOR EASY NAVIGATION)
1. General Description ....................................................................................2
2. Throttle Body.............................................................................................10
3. Intake Manifold..........................................................................................11
4. Engine Coolant Temperature Sensor........................................................20
5. Crankshaft Position Sensor.......................................................................21
6. Camshaft Position Sensor.........................................................................22
7. Knock Sensor............................................................................................23
8. Throttle Position Sensor............................................................................25
9. Manifold Absolute Pressure Sensor..........................................................26
10. Intake Air Temperature Sensor .................................................................27
11. EGR Valve ................................................................................................28
12. Fuel Injector ..............................................................................................29
13. Front Oxygen (A/F) Sensor .......................................................................32
14. Rear Oxygen Sensor.................................................................................33
15. Engine Control Module (ECM) ..................................................................34
16. Main Relay ................................................................................................35
17. Fuel Pump Relay.......................................................................................36
18. Electronic Throttle Control Relay ..............................................................37
19. Fuel ...........................................................................................................38
20. Fuel Tank ..................................................................................................39
21. Fuel Filler Pipe ..........................................................................................45
22. Fuel Pump.................................................................................................47
23. Fuel Level Sensor .....................................................................................49
24. Fuel Sub Level Sensor..............................................................................50
25. Fuel Filter ..................................................................................................51
26. Fuel Damper Valve ...................................................................................52
27. Fuel Delivery, Return and Evaporation Lines............................................53
28. Fuel System Trouble in General ...............................................................56
SOME OF THE OTHER SUBSECTIONS ARE LISTED BELOW:
1. General Description ....................................................................................2
2. Clutch Disc and Cover ..............................................................................12
3. Flywheel ....................................................................................................16
4. Release Bearing and Lever.......................................................................18
5. Operating Cylinder ....................................................................................20
6. Master Cylinder .........................................................................................21
7. Clutch Pipe and Hose ...............................................................................23
8. Clutch Fluid ...............................................................................................24
9. Clutch Fluid Air Bleeding...........................................................................25
10. Clutch Pedal..............................................................................................26
11. Clutch Switch ............................................................................................32
12. General Diagnostic Table..........................................................................33
1. How to Use This Manuals
A: HOW TO USE THIS MANUALS
1. STRUCTURE
Each section consists of SCT that are broken down
into SC that are divided into sections for each component.
The specification, maintenance and other
information for the components are included, and
the diagnostic information has also been added
where necessary.
2. CONTENTS
The first page has an index with tabs.
3. COMPONENT
Illustrations are provided for each component. The information necessary for repair work (tightening torque,
grease up points, etc.) is described on these illustrations. Information is described using symbol.
To order parts, refer to parts catalogue.
4. SPECIFICATION
If necessary, specifications are also included.
5. INSPECTION
Inspections to be carried out before and after maintenance are included.
6. MAINTENANCE
Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also
describes the use of special tool, tightening torque, caution for each procedure.
If many serviceable parts are included in one service procedure, appropriate reference is provided for each
parts
7. DIAGNOSIS
Tables showing a step-by-step process make it
easy to conduct diagnosis.
8. SI UNITS
Measurements in these manuals are according to
the SI units. Metric and yard/pound measurements
are also included.
9. EXPLANATION OF TERMINOLOGY
List
AAI : Air Assist Injection M/B : Main Fuse & Relay Box
A/B : Airbag MD : Mini Disc
ABS : Antilock Brake System MPI : Multi Point Injection
A/C : Air Conditioner MP-T : Multi-Plate Transfer
A/F : Air Fuel Ratio MT : Manual Transmission
ALT : Generator Non-turbo : Natural Aspiration
ASSY : Assembly NC : Normal Close (Relay)
AT : Automatic Transmission NO : Normal Open (Relay)
ATF : Automatic Transmission Fluid OP : Option Parts
BATT : Battery P/S : Power Steering
CD-R/RW : CD Recordable/Rewritable P/W : Power Window
CPU : Central Processing Unit PCD : Pitch Circle Diameter
DOHC : Double Overhead Camshaft PCV : Positive Crankcase Ventilation
DVD : Digital Versatile Disc RH : RH (Right Hand)
ECM : Engine Control Module (ECM) Rr : Rear
EGR : Exhaust Gas Recirculation SOHC : Single Overhead Camshaft
ELR : Emergency Locking Retractor SRS : Supplemental Restraint System
EX : Exhaust SSM : Subaru Select Monitor
F/B : Fuse & Joint Box ST : Special Tool
FL : Fusible Link SW : Switch
Ft : Full-time AWD TCS : Traction Control System
FWD : Front Wheel Drive TGV : Tumble Generated Valve
GPS : Global Positioning System T/M : Transmission
H/U : Hydraulic Unit ViS-C : Viscous Coupling
IG : Ignition VSV : Vacuum Switching Valve
INT : Intermittent VTD : Variable Torque Distribution
ISC : Idle Speed Control W/H : Wiring Harness
LH : LH (Left Hand) Pr : Primary
LSD : Limited Slip Differential 2ndr : Secondary
1. General Description ....................................................................................2
2. Transmission Gear Oil ..............................................................................30
3. Manual Transmission Assembly ...............................................................31
4. Transmission Mounting System ................................................................37
5. Oil Seal......................................................................................................39
6. Differential Side Retainer Oil Seal.............................................................40
7. Switches and Harness ..............................................................................41
8. Preparation for Overhaul...........................................................................43
9. Transfer Case and Extension Case Assembly..........................................44
10. Transfer Drive Gear ..................................................................................48
11. Transfer Driven Gear ................................................................................50
12. Center Differential .....................................................................................52
13. Reverse Check Sleeve..............................................................................53
14. Transmission Case ...................................................................................56
15. Main Shaft Assembly for Single-Range ....................................................62
16. Main Shaft Assembly for Dual-Range .......................................................67
17. Input Shaft Assembly ................................................................................73
18. Drive Pinion Shaft Assembly.....................................................................77
19. Front Differential Assembly .......................................................................85
20. Reverse Idler Gear....................................................................................92
21. Shifter Fork and Rod .................................................................................94
22. Counter Gear ............................................................................................97
23. General Diagnostic Table..........................................................................99
1. General Description ....................................................................................2
2. Automatic Transmission Fluid ...................................................................31
3. Differential Gear Oil...................................................................................33
4. Road Test..................................................................................................34
5. Stall Test ...................................................................................................35
6. Time Lag Test ...........................................................................................37
7. Line Pressure Test ....................................................................................38
8. Transfer Clutch Pressure Test ..................................................................39
9. Automatic Transmission Assembly ...........................................................40
10. Transmission Mounting System ................................................................48
11. Extension Case Oil Seal ...........................................................................50
12. Differential Side Retainer Oil Seal.............................................................51
13. Inhibitor Switch..........................................................................................52
14. Front Vehicle Speed Sensor .....................................................................55
15. Rear Vehicle Speed Sensor......................................................................58
16. Torque Converter Turbine Speed Sensor .................................................59
17. Control Valve Body ...................................................................................60
18. Air Bleeding of Control Valve ....................................................................63
19. ATF Filter ..................................................................................................64
20. Transmission Control Module (TCM) ........................................................65
21. Lateral G Sensor .......................................................................................66
22. ATF Cooler Pipe and Hose .......................................................................67
23. ATF Cooler (with warmer function) ...........................................................72
24. Warmer Cock ............................................................................................76
25. Air Breather Hose......................................................................................78
26. Oil Charge Pipe.........................................................................................79
27. Torque Converter Clutch Assembly ..........................................................80
28. Extension Case .........................................................................................82
29. Transfer Clutch..........................................................................................86
30. Multi-plate Clutch ......................................................................................92
31. Rear Drive Shaft........................................................................................93
32. Reduction Driven Gear..............................................................................94
33. Reduction Drive Gear................................................................................96
34. Center Differential Carrier .........................................................................98
35. Parking Pawl ...........................................................................................100
36. Converter Case .......................................................................................101
37. Oil Pump Housing ...................................................................................103
38. Drive Pinion Shaft Assembly...................................................................108
39. Front Differential Assembly .....................................................................113
40. AT Main Case .........................................................................................119
41. Transmission Control Device ..................................................................140
1. Basic Diagnostic Procedure ........................................................................2
2. Check List for Interview...............................................................................4
3. General Description ....................................................................................5
4. Electrical Component Location ...................................................................7
5. Transmission Control Module (TCM) I/O Signal .......................................14
6. Subaru Select Monitor...............................................................................17
7. Read Diagnostic Trouble Code (DTC) ......................................................20
8. Inspection Mode........................................................................................21
9. Clear Memory Mode..................................................................................22
10. SPORT Indicator Light Display .................................................................23
11. Diagnostic Procedure for Select Monitor Communication.........................27
12. List of Diagnostic Trouble Code (DTC) .....................................................32
13. Diagnostic Procedure with Diagnostic Trouble Code (DTC) .....................34
14. Diagnostic Procedure without Diagnostic Trouble Code (DTC) ..............123
15. Diagnostics with Phenomenon................................................................138
CONTROL SYSTEMS
CS
Page
1. General Description ....................................................................................2
2. Select Lever ................................................................................................7
3. Select Cable..............................................................................................12
4. AT Steering Shift Switch ...........................................................................16
5. Shift Lock Solenoid ...................................................................................18
6. MT Gear Shift Lever..................................................................................21
7. MT Drive Select Lever...............................................................................28
8. Drive Select Cable ....................................................................................30
9. General Diagnostic Table..........................................................................32
BRAKE
BR
Page
1. General Description ....................................................................................2
2. Front Brake Pad ........................................................................................16
3. Front Disc Rotor ........................................................................................19
4. Front Disc Brake Assembly.......................................................................20
5. Rear Brake Pad.........................................................................................25
6. Rear Disc Rotor.........................................................................................26
7. Rear Disc Brake Assembly .......................................................................28
8. Master Cylinder .........................................................................................30
9. Brake Booster ...........................................................................................32
10. Brake Fluid ................................................................................................36
11. Air Bleeding...............................................................................................38
12. Brake Hose ...............................................................................................40
13. Brake Pipe.................................................................................................42
14. Brake Pedal...............................................................................................43
15. Stop Light Switch ......................................................................................45
16. Diagnosis ..................................................................................................47
FRONT SUSPENSION
FS
Page
1. General Description ....................................................................................2
2. Wheel Alignment .........................................................................................8
3. Front Crossmember Support Plate ...........................................................15
4. Front Stabilizer ..........................................................................................16
5. Front Ball Joint ..........................................................................................17
6. Front Arm ..................................................................................................19
7. Front Strut .................................................................................................22
8. Front Crossmember ..................................................................................26
9. General Diagnostic Table..........................................................................27
REAR SUSPENSION
RS
Page
1. General Description ....................................................................................2
2. Wheel Alignment .........................................................................................8
3. Rear Stabilizer.............................................................................................9
4. Rear Arm...................................................................................................10
5. Upper Link.................................................................................................14
6. Rear Shock Absorber................................................................................16
7. Front Link ..................................................................................................18
8. Rear Link...................................................................................................19
9. Sub Frame Support Arm ...........................................................................21
10. Sub Frame Support Plate..........................................................................22
11. Rear Sub Frame........................................................................................23
12. Helper........................................................................................................24
13. General Diagnostic Table..........................................................................25
GLASS/WINDOWS/MIRRORS
GW
Page
1. General Description ....................................................................................2
2. Power Window System ...............................................................................8
3. Power Window Control Switch ....................................................................9
4. Front Door Glass.......................................................................................10
5. Front Regulator and Motor Assembly .......................................................15
6. Remote Control Mirror System..................................................................16
7. Scalp Cap..................................................................................................17
8. Outer Mirror Assembly ..............................................................................18
9. Outer Mirror...............................................................................................19
10. Remote Control Mirror Switch ...................................................................20
11. Rear Door Glass .......................................................................................22
12. Rear Regulator and Motor Assembly ........................................................24
13. Windshield Glass ......................................................................................25
14. Rear Gate Glass .......................................................................................28
15. Rear Window Glass ..................................................................................29
16. Rear Window Defogger System................................................................30
17. Rear Window Defogger.............................................................................31
18. Rear Quarter Glass ...................................................................................33
19. Sun Roof Glass .........................................................................................34
20. Rearview Mirror.........................................................................................35
21. Wiper Deicer System ................................................................................36
22. Wiper Deicer Switch..................................................................................37
SEATS
SE
Page
1. General Description ....................................................................................2
2. Front Seat ...................................................................................................7
3. Rear Seat ..................................................................................................14
4. Seat Heater System ..................................................................................19
ENTERTAINMENT
ET
Page
1. General Description ....................................................................................2
2. Audio System ..............................................................................................3
3. Front Accessory Power Supply Socket System ..........................................4
4. Audio ...........................................................................................................5
5. Front Speaker .............................................................................................6
6. Tweeter .......................................................................................................7
7. Squawker ....................................................................................................8
8. Rear Speaker ..............................................................................................9
9. Woofer.......................................................................................................10
10. Power Amplifier .........................................................................................11
11. Antenna.....................................................................................................12
12. Antenna Amplifier......................................................................................13
13. Noise Suppressor......................................................................................14
14. Navigation Display ....................................................................................15
15. GPS Antenna ............................................................................................16
16. Navigation Body ........................................................................................17
17. Front Accessory Power Supply Socket .....................................................18
18. Steering Satellite Switch ...........................................................................19
SECURITY AND LOCKS
SL
Page
1. General Description ....................................................................................2
2. Door Lock Control System ........................................................................10
3. Keyless Entry System ...............................................................................15
4. Front Inner Remote ...................................................................................28
5. Front Outer Handle ...................................................................................29
6. Front Door Latch and Door Lock Actuator Assembly................................30
7. Front Door Lock Actuator ..........................................................................31
8. Rear Inner Remote....................................................................................32
9. Rear Outer Handle ....................................................................................33
10. Rear Door Latch and Door Lock Actuator Assembly ................................34
11. Rear Door Lock Actuator...........................................................................35
12. Rear Gate Outer Handle ...........................................................................36
13. Rear Gate Latch Assembly .......................................................................37
14. Trunk Lid Lock Assembly ..........................................................................39
15. Front Hood Lock Assembly .......................................................................40
16. Remote Openers.......................................................................................41
17. Ignition Key Lock.......................................................................................43
18. Key Lock Cylinders ...................................................................................44
19. Keyless Entry Control Unit ........................................................................45
20. Body Integrated Unit .................................................................................46
21. Keyless Transmitter ..................................................................................47
22. Immobilizer Control Unit............................................................................49
23. Immobilizer Antenna .................................................................................50
LAN SYSTEM (DIAGNOSTICS)
LAN(diag)
Page
1. Basic Diagnostic Procedure ........................................................................2
2. Check List for Interview...............................................................................3
3. General Description ....................................................................................5
4. Electrical Component Location ...................................................................7
5. Control Module I/O Signal ...........................................................................9
6. Subaru Select Monitor...............................................................................14
7. Read Diagnostic Trouble Code (DTC) ......................................................24
8. Clear Memory Mode..................................................................................25
9. Read Current Data ....................................................................................26
10. Function Setting (Customize)....................................................................27
11. List of Diagnostic Trouble Code (DTC) .....................................................28
12. Diagnostic Procedure with Diagnostic Trouble Code (DTC) .....................30
13. General Diagnostic Table..........................................................................79
WIRING SYSTEM
WI
Page
1. Basic Diagnostic Procedure ........................................................................3
2. Working Precautions .................................................................................15
3. Power Supply Circuit.................................................................................16
4. Ground Distribution Circuit ........................................................................30
5. Airbag System...........................................................................................51
6. Air Conditioning System............................................................................59
7. Anti-lock Brake System .............................................................................73
8. AT Control System ....................................................................................78
9. Audio System ..........................................................................................116
10. CAN Communication System..................................................................124
11. Charging System.....................................................................................128
12. Clock System ..........................................................................................129
13. Combination Meter..................................................................................130
14. Cruise Control System ............................................................................134
15. Coolant Temperature System .................................................................149
16. Engine Electrical System ........................................................................150
17. Fuel Gauge System ................................................................................239
18. Full Time Dual-range System..................................................................240
19. Front Accessory Power Supply Socket System ......................................242
20. Headlight Beam Leveler System.............................................................243
21. Horn System ...........................................................................................245
22. Immobilizer System.................................................................................246
23. Keyless Entry System .............................................................................248
24. Back-up Light System .............................................................................257
25. Clearance Light and Illumination Light System .......................................259
26. Front Fog Light System...........................................................................267
27. Headlight System ....................................................................................269
28. Interior Light System ...............................................................................271
29. Rear Fog Light System ...........................................................................279
30. Stop Light System ...................................................................................281
31. Turn Signal Light and Hazard Light System............................................282
32. Navigation System ..................................................................................286
33. Oil Pressure Warning Light System ........................................................290
34. Parking Brake / Brake Fluid Level Warning Light System.......................291
35. Power Seat System.................................................................................293
36. Power Window System ...........................................................................294
37. Radiator Fan System ..............................................................................302
38. Rear Window Defogger System..............................................................304
39. Remote Control Mirror System................................................................306
40. Seat Belt Warning System ......................................................................308
41. Seat Heater System ................................................................................310
42. Starter System ........................................................................................312
43. Sunroof System.......................................................................................316
WI-2
WIRING SYSTEM
44. Vehicle Dynamics Control System..........................................................318
45. Front Wiper and Washer System............................................................324
46. Rear Wiper and Washer System.............................................................326
47. Wiper Deicer System ..............................................................................328
48. Alarm Control System .............................................................................329
49. Rear Accessory Power Supply System...................................................330
50. Harness Components Location...............................................................331
51. Front Wiring Harness ..............................................................................335
52. Bulkhead Wiring Harness (In Engine Compartment) ..............................337
53. Bulkhead Wiring Harness (In Compartment) ..........................................343
54. Engine Wiring Harness and Transmission Cord .....................................349
55. Instrument Panel Wiring Harness ...........................................................357
56. Rear Wiring Harness...............................................................................361
57. Door Cord................................................................................................367
58. Rear Wiring Harness and Trunk Lid Cord ...............................................371
59. Rear Wiring Harness and Rear Gate Cord .............................................373
60. Harness Repair Kit ..................................................................................375
COOLING
CO(H6DO)
Page
1. General Description ....................................................................................2
2. Radiator Fan System ..................................................................................6
3. Engine Coolant............................................................................................9
4. Water Pump ..............................................................................................11
5. Thermostat ................................................................................................12
6. Radiator.....................................................................................................13
7. Radiator Cap .............................................................................................16
8. Radiator Main Fan and Fan Motor ............................................................17
9. Radiator Sub Fan and Fan Motor..............................................................20
10. Reservoir Tank..........................................................................................22
11. Radiator Fan Control Unit .........................................................................23
12. Engine Cooling System Trouble in General ..............................................24
STARTING/CHARGING SYSTEMS
SC(H6DO)
Page
1. General Description ....................................................................................2
2. Starter .........................................................................................................6
3. Generator ..................................................................................................14
4. Battery.......................................................................................................20
AND A LOT LOT MORE SUBSECTIONS WHICH ARE ALL NEATLY INDEXED, BOOKMARKED AND COMPLETELY SEARCHABLE FOR UTMOST EASE OF USE....A TOTAL OF 4412+ PAGES...
YOU CAN NOT GO WRONG ON THIS MANUAL !!!
DESCRIPTION:
==========
COVERS ALL MODELS & ALL REPAIRS A-Z
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.
COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE!
YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE CD-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.
ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES!
FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.
ALL MANUALS ARE WINDOWS VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!
---------------------------------------------------------------------------------
SERVICE MANUAL COVERS:
===================
* General Information
* Engine Mechanical
* Engine Lubrication System
* Engine Cooling System
* Engine Control System
* Fuel System
* Exhaust System
* Accelerator controls System
* Automatic Transmission
* Transfer
* Propeller Shaft
* Front Final Drive
* Rear Final Drive
* Front Axle
* Rear Axle
* Front Suspension
* Rear Suspension
* Road Wheels & Tires
* Brake System
* Parking Brake System
* Brake Control System
* Power Steering System
* Seat Belts
* Supplemental Restrain System (SRS)
* Body, Lock & Security System
* Glasses, Window System & mirrors
* Roof
* Exterior & Interior
* Instrument Panel
* Seat
* Adjustable Pedal
* Automatic Air Conditioner
* Manual Air Conditioner
* Starting & Charging System
* Lighting System
* Driver Information System
* Wiper, Washer & Horn
* Body Control System
* LAN System
* Audio Visual, Navigation & Telephone System
* Auto Cruise Control System
* Power Supply, Ground & Circuit Elements
* Maintenance
* Alphabetic Index
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Yaw Rate Sensor, Wiring Diagrams, Wire Harness Repair, Wiper Rubber, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Windshield Glass, Window Defogger System, Wheel And Tire System, Water Pump Assy, Washer Nozzle, Valve Clearance, Transmission Wire, Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, Torque Converter Clutch, Tire & Wheel, Throttle Body Assy, Thermostat, Supplemental Restraint System, Sun Roof System, Sun Roof, Steering System, Steering Sensor, Steering Column, Starting System, Starter Switch, Starter Assy, Spiral Cable Sub-Assy, Speed Sensor Front, Skid Control Sensor, Side Turn Signal Lamp Assy, Side Mudguard, Side Air Bag Sensor Assy, Shift Lock System, Shift & Select Lever Shaft, Sfi System, Seat Position Air Bag Sensor, Seat Belt Warning System, Seat Belt, Seat, Roof Headlining, Roof Drip Side Finish Moulding, Roof Antenna Pole Sub-Assy, Receiver Condenser Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Rear Wheel Alignment, Rear Suspension System, Rear Suspension, Rear Speaker Assy, Rear Shock Absorber Assy, Rear Seat Belt, Rear Door Window Frame Moulding, Rear Door Glass Weatherstrip, Rear Door, Rear Combination Lamp Assy, Rear Coil Spring, Rear Bumper, Rear Brake, Rear Axle Hub, Rear Axle Beam, Radio Receiver Assy, Radiator Assy, Quarter Window Assy, Pulley Compressor Assy, Preparation, Power Window Control System, Power Steering Link Assy, Power Steering, Power Source, Power Mirror Control System, Power Door Lock Control System, Passenger Air Bag Assy, Partial Engine, Parkneutral Position Switch, Parking Brake Lever, Parking Brake Cable, Parking Brake, Output Shaft Assy, Outer Rear View Mirror Assy, Oil Pump, Oil Filter, Name Plate, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Maintenance, Lubrication System, Lighting System, License Plate Lamp Assy, Knock Sensor, Introduction, Instrument Panel, Input Shaft Assy, Inner Rear View Mirror Assy, Ignition System, Horn Button Assy, Horn, Hood, Heater Radiator Assy, Heater Or Boost Ventilator Control, Heater & Air Conditioner, Headlamp Protector Retainer, Headlamp Dimmer Switch Assy, Headlamp Assy, Generator Assy, Fuel Tank, Fuel System, Fuel Pump, Fuel Injector, Front Wheel Alignment, Front Suspension System, Front Suspension Arm, Front Suspension, Front Stabilizer Bar, Front Speaker Assy, Front Shock Absorber, Front Seat Belt, Front Seat Airbag Assy, Front Marker Lamp Assy, Front Drive Shaft, Front Door Glass Weatherstrip, Front Door, Front Differential Oil Seal, Front Bumper, Front Brake, Front Axle Hub, Floor Shift Parking Lock Cable, Floor Shift Assy, Fender Panel Mudguard, Exhaust Pipe, Exhaust, Engine Mechanical, Engine Coolant, Engine Control System, Emission Control Systems, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Curtain Shield Air Bag Assy, Cooling System, Cooling Fan System, Combination Meter, Clutch Unit, Clutch System, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, Cigarette Lighter Assy, Charging System, Charcoal Canister, Chain Sub-Assy, Center Stop Lamp Assy, Center Cluster Module Switch, Center Air Bag Sensor Assy, Camshaft Position Sensor, Camshaft, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Body Repair, Back Door Glass, Back Door Garnish, Back Door, Automatic Transaxle Fluid, Automatic Transaxle Assy, Audio & Visual System, Antenna Cord Sub-Assy, Amplifier Antenna Assy, Air Conditioning System, Air Conditioning Blower Assy, Air Conditioning Amplifier Assy, Air Conditioner Refrigerant, Air Bag Sensor Rear, Air Bag Sensor Front
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