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Polaris Snowmobile Touring 2004 Service Owners Parts Manual
This original Polaris Touring 2004 Snowmobile manual is a detailed file and it is illustrated with clear step-by-step instructions.
The Polaris Touring 2004 Snowmobile pdf contains help for troubleshooting and will support you how to fix your problems immediately.
340 Touring
Trail Touring
Sport Touring
600 Classic Touring
700 Classic Touring
800 Classic Touring
Widetrax LX
Includes 4 manuals:
Polaris 2004 Touring Service Manual - 321 pages
Polaris 2005 Touring and Widetrak Owners Manual - 150 pages
Polaris 2004 Frontier Touring Parts Manual - 50 Pages
Polaris 2004 Frontier Classic Parts Manual - 54 Pages
This highly detailed manual is very useful and contains everything you need to repair, service, restore maintain, rebuild or diagnose your Polaris Touring 2004 Snowmobile .
This Polaris Touring 2004 Snowmobile manual is the same manual used by professional technicians, mechanics and workshops. - Perfect for all DIY persons!
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This official Polaris Touring 2004 Snowmobile service, repair guide, factory or workshop manual gives you the complete step by step informations on servicing, repairing and preventative maintenance. It is your essential help guide through every repair and troubleshooting procedure.
Polaris Snowmobile Touring 2004 Service Owners Parts Manual for sale
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340 Touring Trail Touring Sport Touring 600 Classic Touring 700 Classic Touring 800 Classic Touring Widetrax LX Includes 4 manuals - Polaris 2004 Touring Service Manual - 321 pages Polaris 2005 Touring and Widetrak Owners Manual - 150 pages Polaris 2004 Frontier Touring Parts Manual - 50 Pages Polaris 2004 Frontier Classic Parts Manual - 54 Pages General Maintenance Engine Fuel Delivery Clutching Body and Steering Suspensions Final Drive Electrical Wiring Diagrams Index General Model Number Identification. 1.1 Vehicle Identification Number (VIN) . 1.2 Publication Part Numbers / Service Manuals . 1.3 340 Touring Specifications . 1.4 -- 1.5 Trail Touring Specifications 1.6 - 1.7 Sport Touring Specifications. 1.8 -- 1.9 600 Classic Touring Specifications1.10 -- 1.11 700 Classic Touring Specifications1.12 -- 1.13 800 Classic Touring Specifications1.14 -- 1.15 Widetrak LX Specifications 1.16 -- 1.17 Service Glossary . 1.18 -- 1.21 General Service Precautions1.22 Standard Torque Specifications 1.23 Units of Measure Chart. 1.24 Tap Drill Size Chart. 1.25 Conversion Chart 1.26 Maintenance General Maintenance Inspection Sheet . 2.1 -- 2.2 Recommended Products2.3 Air Filter Maintenance 2.4 Water Sediment Trap Maintenance . 2.5 Lubrication Points 2.6 Chaincase Fluid Level 2.7 Water Pump Belt Tension . 2.8 General Suspension Lubrication Points . 2.9 General Track Inspection and Maintenance2.10 Track Tension Data. 2.11 Spark Plug Selection . 2.12 Drive Belt Information . 2.13 Headlight Adjustment . 2.14 Handlebar Adjustment 2.15 Brake System 2.16 Brake Adjustment Mechanical brakes. 2.17 Widetrak LX Brake Adjustment . 2.18 Hydraulic Brake System. 2.19 Mechanical Reverse Adjustment. 2.20 Storage . 2.21 Battery2.22 Exhaust System2.22 Engine Torque Specifications3.1 Torque Sequences 3.2 -- 3.3 Piston to Cylinder Inspection 3.4 Cylinder Inspection 3.5 Cylinder Honing. 3.6 Port Chamfering3.7 Main Bearing Inspection. 3.8 Crankshaft Truing . 3.9 Crankshaft Runout Inspection. 3.10 Crankshaft Indexing. 3.11 Oil Pump Operation. 3.12 Oil Pump Bleeding 3.13 Oil Pump Adjustment3.14 Cooling System Overview3.15 600/700/800 Classic Touring Cooling Diagram3.16 Widetrak LX Cooling Diagram. 3.17 Recoil Service 3.18 Typical Engine Removal. 3.19 -- 3.21 340/550 Engine Service 3.22 -- 3.30 500 Engine Service 3.31 -- 3.36 Libertyt Small Block Service. 3.37 -- 3.45 Libertyt Large Block Service. 3.46 -- 3.55 Variable Exhaust Service3.56 -- 3.58 Exhaust Valve Springs . 3.59 Fuel Delivery Fuel System Warnings . 4.1 Jet Part Numbers . 4.1 -- 4.3 Mikuni TM 38 / TM 40 Jet Needle Overview4.4 Mikuni TM 38 / TM 40 Overview/Exploded View. 4.5 -- 4.6 Gasoline Volatility . 4.7 Float Chamber Venting 4.8 Fuel System Overview . 4.9 Mikuni Carburetor Operation 4.10 -- 4.15 Component Effect Charts4.16 VM Carburetor Disassembly / Inspection / Assembly. 4.17 -- 4.20 VM Throttle Synchronization 4.21 TM Carburetor Disassembly / Inspection / Assembly. 4.22 -- 4.26 TM Throttle Synchronization 4.27 -- 4.28 Choke Adjustments 4.29 Fuel Pumps4.30 Sediment Trap 4.31 Troubleshooting. 4.32--4.33 Clutching Recommended Tools . 5.1 Drive Clutch Weights . 5.2 - 5.3 Drive Clutch Spring Data5.4 -- 5.5 P--85 Clutch Exploded View. 5.6 Driven Clutch Exploded Views . 5.7 Clutch Operation . 5.8 -- 5.9 Drive Clutch Removal . 5.10 Drive Clutch Service5.11 -- 5.17 Drive Clutch Installation. 5.18 -- 5.19 Driven Clutch Removal. 5.20 Polaris Driven Clutch Service5.21 -- 5.24 TEAM Driven Clutch Service. 5.25 -- 5.26 Driven Clutch Installation5.27 Driven Helix Angle and Effects . 5.28 TEAM Helix Explained 5.29 Drive Belt Data. 5.30 Drive Belt Inspection5.31 Belt Deflection. 5.32 Belt Adjustments . 5.33 Clutch Alignment . 5.34 -- 5.35 Belt to Sheave Inspection and Adjustment. 5.36 Troubleshooting5.37 -- 5.38 Body and Steering Steering Assembly 6.1 -- 6.2 Front Suspension Inspection 6.3 -- 6.4 IFS Alignment Specifications. 6.5 IFS Setup Width6.6 Camber inspection / Adjustment . 6.7 -- 6.8 Handlebar Centering6.9 Toe Adjustment. 6.10 Carbide Placement 6.11 Ski Spindle Bushing Removal / Replacement . 6.12 -- 6.13 Steering Arm Orientation. 6.14 Ski Skag Removal / Installation . 6.15 Ski Installation 6.15 -- 6.16 Torsion Bar Removal / Installation. 6.16 Handlebar Torque / Sequence6.17 Seat Removal / Installation . 6.18 -- 6.20 Hood Repair6.20 Nosepan Replacement . 6.21 Decal Removal / Installation 6.22 -- 6.24 Troubleshooting. 6.2 Suspension Compression Adjustable Shocks. 7.1 Front Suspension Set up and Adjustments7.2 Spring Operation . 7.3 Optional IFS Springs . 7.4 Rear Suspension operation 7.5 Brakes/Final Drive Gearing Charts8.1 -- 8.2 HYVO Sprocket Part Numbers . 8.3 Hydraulic Brake System Overview8.4 Brake Bleeding8.5 Master Cylinder Service. 8.6 -- 8.13 Brake Pad Replacement8.14 Rear Suspension Removal 8.15 -- 8.17 Jackshaft Removal. 8.18 Chaincase Service. 8.19 Jackshaft Installation . 8.19 -- 8.20 Driveshaft Installation . 8.21 -- 8.22 Final Assembly8.23 -- 8.26 Widetrak LX . Brake Overview8.27 . Brake Service 8.28 -- 8.29 . Transmission Removal 8.30 -- 8.31 . Transmission Service . 8.32 -- 8.40 . Transmission Installation8.41 -- 8.43 Electrical Multimeter Usage. 9.1 -- 9.3 Detionation Elimination Technology 9.4 -- 9.6 Ignition Timing Overview . 9.7 -- 9.8 RMK Electrical Exploded Views. 9.9 -- 9.11 Timing Procedure. 9.12 Preparing a New Battery . 9.13 Load Test9.14 Dynamic Testing 9.15 Starter Motor Static Testing. 9.16 Starter Assembly Exploded View9.17 Unregulated Voltage . 9.18 - 9.19 Regulated Voltage. 9.19 6 Pulse Alternators9.20 Electrical Systems Testing 9.21 - 9.26 TPS Testing / Adjustment 9.27 -- 9.30 Troubleshooting . 9.31
Polaris Touring 2004 Snowmobile pdf (How to fix...) - This is a specific and detailed pdf manual.
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Polaris Snowmobile Touring 2004 Service Owners Parts Manual
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Original Polaris Snowmobile Touring 2004 Service Owners Parts Manual instant download. 340 Touring Trail Touring Sport Touring 600 Classic Touring 700 Classic Touring 800 Classic Touring Widetrax LX Includes 4 manuals - Polaris 2004 Touring Service Manual - 321 pages Polaris 2005 Touring and Widetrak Owners Manual - 150 pages Polaris 2004 Frontier Touring Parts Manual - 50 Pages Polaris 2004 Frontier Classic Parts Manual - 54 Pages General Maintenance Engine Fuel Delivery Clutching Body and Steering Suspensions Final Drive Electrical Wiring Diagrams Index General Model Number Identification. 1.1 Vehicle Identification Number (VIN) . 1.2 Publication Part Numbers / Service Manuals . 1.3 340 Touring Specifications . 1.4 -- 1.5 Trail Touring Specifications 1.6 - 1.7 Sport Touring Specifications. 1.8 -- 1.9 600 Classic Touring Specifications1.10 -- 1.11 700 Classic Touring Specifications1.12 -- 1.13 800 Classic Touring Specifications1.14 -- 1.15 Widetrak LX Specifications 1.16 -- 1.17 Service Glossary . 1.18 -- 1.21 General Service Precautions1.22 Standard Torque Specifications 1.23 Units of Measure Chart. 1.24 Tap Drill Size Chart. 1.25 Conversion Chart 1.26 Maintenance General Maintenance Inspection Sheet . 2.1 -- 2.2 Recommended Products2.3 Air Filter Maintenance 2.4 Water Sediment Trap Maintenance . 2.5 Lubrication Points 2.6 Chaincase Fluid Level 2.7 Water Pump Belt Tension . 2.8 General Suspension Lubrication Points . 2.9 General Track Inspection and Maintenance2.10 Track Tension Data. 2.11 Spark Plug Selection . 2.12 Drive Belt Information . 2.13 Headlight Adjustment . 2.14 Handlebar Adjustment 2.15 Brake System 2.16 Brake Adjustment Mechanical brakes. 2.17 Widetrak LX Brake Adjustment . 2.18 Hydraulic Brake System. 2.19 Mechanical Reverse Adjustment. 2.20 Storage . 2.21 Battery2.22 Exhaust System2.22 Engine Torque Specifications3.1 Torque Sequences 3.2 -- 3.3 Piston to Cylinder Inspection 3.4 Cylinder Inspection 3.5 Cylinder Honing. 3.6 Port Chamfering3.7 Main Bearing Inspection. 3.8 Crankshaft Truing . 3.9 Crankshaft Runout Inspection. 3.10 Crankshaft Indexing. 3.11 Oil Pump Operation. 3.12 Oil Pump Bleeding 3.13 Oil Pump Adjustment3.14 Cooling System Overview3.15 600/700/800 Classic Touring Cooling Diagram3.16 Widetrak LX Cooling Diagram. 3.17 Recoil Service 3.18 Typical Engine Removal. 3.19 -- 3.21 340/550 Engine Service 3.22 -- 3.30 500 Engine Service 3.31 -- 3.36 Libertyt Small Block Service. 3.37 -- 3.45 Libertyt Large Block Service. 3.46 -- 3.55 Variable Exhaust Service3.56 -- 3.58 Exhaust Valve Springs . 3.59 Fuel Delivery Fuel System Warnings . 4.1 Jet Part Numbers . 4.1 -- 4.3 Mikuni TM 38 / TM 40 Jet Needle Overview4.4 Mikuni TM 38 / TM 40 Overview/Exploded View. 4.5 -- 4.6 Gasoline Volatility . 4.7 Float Chamber Venting 4.8 Fuel System Overview . 4.9 Mikuni Carburetor Operation 4.10 -- 4.15 Component Effect Charts4.16 VM Carburetor Disassembly / Inspection / Assembly. 4.17 -- 4.20 VM Throttle Synchronization 4.21 TM Carburetor Disassembly / Inspection / Assembly. 4.22 -- 4.26 TM Throttle Synchronization 4.27 -- 4.28 Choke Adjustments 4.29 Fuel Pumps4.30 Sediment Trap 4.31 Troubleshooting. 4.32--4.33 Clutching Recommended Tools . 5.1 Drive Clutch Weights . 5.2 - 5.3 Drive Clutch Spring Data5.4 -- 5.5 P--85 Clutch Exploded View. 5.6 Driven Clutch Exploded Views . 5.7 Clutch Operation . 5.8 -- 5.9 Drive Clutch Removal . 5.10 Drive Clutch Service5.11 -- 5.17 Drive Clutch Installation. 5.18 -- 5.19 Driven Clutch Removal. 5.20 Polaris Driven Clutch Service5.21 -- 5.24 TEAM Driven Clutch Service. 5.25 -- 5.26 Driven Clutch Installation5.27 Driven Helix Angle and Effects . 5.28 TEAM Helix Explained 5.29 Drive Belt Data. 5.30 Drive Belt Inspection5.31 Belt Deflection. 5.32 Belt Adjustments . 5.33 Clutch Alignment . 5.34 -- 5.35 Belt to Sheave Inspection and Adjustment. 5.36 Troubleshooting5.37 -- 5.38 Body and Steering Steering Assembly 6.1 -- 6.2 Front Suspension Inspection 6.3 -- 6.4 IFS Alignment Specifications. 6.5 IFS Setup Width6.6 Camber inspection / Adjustment . 6.7 -- 6.8 Handlebar Centering6.9 Toe Adjustment. 6.10 Carbide Placement 6.11 Ski Spindle Bushing Removal / Replacement . 6.12 -- 6.13 Steering Arm Orientation. 6.14 Ski Skag Removal / Installation . 6.15 Ski Installation 6.15 -- 6.16 Torsion Bar Removal / Installation. 6.16 Handlebar Torque / Sequence6.17 Seat Removal / Installation . 6.18 -- 6.20 Hood Repair6.20 Nosepan Replacement . 6.21 Decal Removal / Installation 6.22 -- 6.24 Troubleshooting. 6.2 Suspension Compression Adjustable Shocks. 7.1 Front Suspension Set up and Adjustments7.2 Spring Operation . 7.3 Optional IFS Springs . 7.4 Rear Suspension operation 7.5 Brakes/Final Drive Gearing Charts8.1 -- 8.2 HYVO Sprocket Part Numbers . 8.3 Hydraulic Brake System Overview8.4 Brake Bleeding8.5 Master Cylinder Service. 8.6 -- 8.13 Brake Pad Replacement8.14 Rear Suspension Removal 8.15 -- 8.17 Jackshaft Removal. 8.18 Chaincase Service. 8.19 Jackshaft Installation . 8.19 -- 8.20 Driveshaft Installation . 8.21 -- 8.22 Final Assembly8.23 -- 8.26 Widetrak LX . Brake Overview8.27 . Brake Service 8.28 -- 8.29 . Transmission Removal 8.30 -- 8.31 . Transmission Service . 8.32 -- 8.40 . Transmission Installation8.41 -- 8.43 Electrical Multimeter Usage. 9.1 -- 9.3 Detionation Elimination Technology 9.4 -- 9.6 Ignition Timing Overview . 9.7 -- 9.8 RMK Electrical Exploded Views. 9.9 -- 9.11 Timing Procedure. 9.12 Preparing a New Battery . 9.13 Load Test9.14 Dynamic Testing 9.15 Starter Motor Static Testing. 9.16 Starter Assembly Exploded View9.17 Unregulated Voltage . 9.18 - 9.19 Regulated Voltage. 9.19 6 Pulse Alternators9.20 Electrical Systems Testing 9.21 - 9.26 TPS Testing / Adjustment 9.27 -- 9.30 Troubleshooting . 9.31
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