$21.95
Download NowSold by noindex on Tradebit
The world's largest download marketplace
3,274,270 satisfied buyers
The world's largest download marketplace
3,274,270 satisfied buyers
Polaris Sportsman 400, 450, 500 WSM 1996-2013 ATV Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013
This original Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual is a detailed file and it is illustrated with clear step-by-step instructions.
Total Pages 626 and Covers Following Models:
Sportsman 400 (2001-2005)
Sportsman 400 HO (2011-2013)
Sportsman 450 (2006-2007)
Sportsman 450 Browning Edition (2006)
Sportsman 500 (1996-2010)
Sportsman 500 RSE (2000-2002)
Sportsman 500 DUSE (2001-2002)
Sportsman 500 HO (2001-2006, 2008-2013)
Sportsman 500 X2 (2006-2010)
Sportsman Touring 500 (2008-2013)
Worker 500 (1997-2001)
Xplorer 500 (1997)
The Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A pdf contains help for troubleshooting and will support you how to fix your problems immediately.
This highly detailed manual is very useful and contains everything you need to repair, service, restore maintain, rebuild or diagnose your Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A.
This Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual is the same manual used by professional technicians, mechanics and workshops. - Perfect for all DIY persons!
You can save it on every computer, ipad, hard disc, etc. how often you need.
Our manuals are compiled in pdf format and can be opened with every pdf-reader. Some of the manuals are zipped. To unzip these manuals you need f.e. free winzip or winrar.
This official service, repair guide, factory or workshop manual gives you the complete step by step informations on servicing, repairing and preventative maintenance. It is your essential help guide through every repair and troubleshooting procedure.
Polaris Sportsman 400, 450, 500 WSM 1996-2013 Service Repair Manual for sale
Thanks for using our instant manual download service. Despite compression the manuals/files could be very large in some cases. Please check you have enough storage space (manuals can be to 5 gb) and you have a solid and fast internet connection. Sizes of the Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual is mentioned on the page. This is not a hard copy manual / illustrated parts manual / repair guide. It is the complete download version. No CD oder DVD.
This Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A repair guide can be read, stored and printed on any computer running Windows, Linux or Mac. To purchase this Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A pdf please click on the green download button. Please safe your Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual instant after download on your hard disk, etc. We do not offer a lifetime storage space for your manual file.
Please note: You need to be connected to the internet to download this manual. You need free winzip or winrar to enlarge it. After your payment via paypal or credit card, you will have instant access to your download.
Total Pages 626 and Covers Following Models: Sportsman 400 (2001-2005) Sportsman 400 HO (2011-2013) Sportsman 450 (2006-2007) Sportsman 450 Browning Edition (2006) Sportsman 500 (1996-2010) Sportsman 500 RSE (2000-2002) Sportsman 500 DUSE (2001-2002) Sportsman 500 HO (2001-2006, 2008-2013) Sportsman 500 X2 (2006-2010) Sportsman Touring 500 (2008-2013) Worker 500 (1997-2001) Xplorer 500 (1997) This manual covers all models with EFI. This manual does not cover 500 ATP HO models. CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers /Model identification (2004 models) / Fasteners / Shop supplies / Tools /Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Water damage / Starting the engine / Engine does not start / Poor engine performance / Electronic throttle control (ETC) / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch system / Gearshift linkage /Transmission / Electrical testing / Electrical troubleshooting / Meter assembly / Front gearcase / Final drive / Front suspension and steering / Brake system / Specifications CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Engine oil level check / Engine oil and filter change / Oil pump priming / Oil pressure test / Transmission oil level check / Transmission oil change / Front gearcase oil level change / Front gearcase oil change / Front hub (1996-early 2004 models) oil level check / Front hub (1996-early 2004 models) oil change / Clutch draining and drying / Clutch belt inspection / Air filter service / Fuel tank vent hose / Fuel hose inspection / Fuel filter service / Brake system / Control cable lubrication Throttle cable/electronic throttle control (ETC) adjustment / Throttle cable adjustment / Choke cable inspection / Cooling system inspection / Coolant level check / Exhaust system / Suspension / Tires and wheels / Toe-in adjustment alignment / Lubrication service: front suspension arms , front struts, lower end of the steering shaft, front drive axle inner U-joints, front propeller shaft, front U-joints, rear U-joint, upper and lower rear suspension arms, and rear bar stabilizer assembly / Fastener inspection / Valve clearance / Compression test / Spark plug / Ignition timing / Idle speed / Specifications CHAPTER FOUR / ENGINE TOP END Engine service / Engine cooling / Engine lubrication / Servicing the engine in the frame / Exhaust system / Cylinder head cover / Rocker arm assembly / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Camshaft chain and sprockets / Break-in procedure / Specifications CHAPTER FIVE / ENGINE LOWER END Flywheel and stator plate / Recoil starter / Crankcase / Oil pump / Oil system one-way check valve / Break-in procedure / Specifications CHAPTER SIX / CARBURETOR AND FUEL SYSTEM Carburetor operation / Carburetor / Carburetor tests and adjustments / Throttle cable replacement / Starting enrichment (choke) cable / Fuel tank / Fuel shutoff valve / Fuel level sending unit (2004-on models) / Air filter air box / Fuel pump / Specifications CHAPTER SEVEN / FUEL INJECTION SYSTEM Fuel system initialization and starting procedure / Depressurizing the fuel system / Fuel line fittings / Throttle body / Fuel rail and fuel injector / Fuel pump / Fuel sender / Pressure regulator / Fuel tank / Crankshaft position sensor (CPS) / Manifold air pressure (MAP) sensor / Intake air temperature (IAT) sensor / Idle air control (IAC) / Throttle position sensor (TPS) / Engine coolant temperature (ECT) sensor / Electronic control module (ECM) / Self diagnosis / Throttle cable replacement / Air filter air box / Specifications CHAPTER EIGHT / COOLING SYSTEM Air cooling system / Liquid cooling system / Hoses and hose clamps / Radiator / Cooling fan / Coolant pump / Thermostat / Specifications CHAPTER NINE / CLUTCH AND DRIVE BELT Clutch system operation / Clutch tools / Clutch drying / Drive belt / Belt alignment / Drive clutch / Driven clutch / Specifications CHAPTER TEN / TRANSMISSION (1996-early 2004 models) Transmission / Transmission inspection / Shift shafts / Front output shaft / Transmission gearcase oil seal inspection and replacement / Shift selector linkage / Specifications CHAPTER ELEVEN / TRANSMISSION (LATE 2004-on MODELS) Transmission / Transmission shafts / Differential gear assembly / (X2 and Touring models) / Snorkel shaft / Shift selector linkage / Specifications CHAPTER TWELVE / FRONT DRIVE SYSTEM Front hub and Hilliard clutch / (1996-early 2004 models) / Front hub (late 2004-on, X2 and Touring models) / Front drive axle, boots and constant velocity (CV) / joints / Front drive shaft / Front gearcase / Front gearcase-Deluxe models with active decent / control (2007-on Sportsman 500, X2 and Touring models) / Specifications CHAPTER THIRTEEN / ELECTRICAL SYSTEM Electrical basics / Electrical component replacement / Electrical connectors / Battery / Battery negative terminal / Charging system / Alternator stator / Voltage regulator/rectifier / (1996-early 2004 carbureted models) / Logic box (late 2004-2006 carbureted models) / Capacitor discharge ignition (carbureted models) / DC/Ignition system (fuel injected models) / Ignition coil / Electric starting system / Starter drive gears / Starter solenoid / Headlight system / Taillight and work light / Indicator lamp (1996-2002 models) / Speed sensor / Transmission switch / Resistor module (2004-on models) / Shift indicator circuit (late 2004-on models) / Differential solenoid (X2 and Touring models) / Switches / Electronic throttle control (ETC) switch / All wheel drive (AWD) coil / Active descent control (ADC) coil / (2007-on X2 and Touring models) / Cooling system switch and sensor / Fuses and circuit breaker (2008 models) / Speedometer / On-board diagnostics / Winch (models so equipped) / Winch contactor (models so equipped) / Specifications CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING Front wheel / Front strut / Front strut cartridge and spring / Control arm / Handlebar / Tie rods / Steering post / Tires and wheels / Specifications CHAPTER FIFTEEN / REAR SUSPENSION AND FINAL DRIVE Shock absorber / Rear hub and bearing carrier / Rear drive axle / Rear drive axle boot replacement / (1996-1998 models) / Rear drive axle CV joint and boots / (1999-on models) / Upper control arm (all models except X2 and Touring) / Lower control arm (all models except X2 and / Touring) / Upper control arm (X2 and Touring models) / Lower control arm (X2 and Touring models) / Upper and lower control arm inspection / Stabilizer linkage (all models except X2 and / Touring) / Stabilizer support (all models except X2 and / Touring) / Stabilizer support and bar (X2 and Touring models) / Specifications CHAPTER SIXTEEN / BRAKES Brake service / Front brake pad replacement / Front caliper / Output shaft brake pad replacement / (1996-1997 models) / Output shaft brake caliper (1996-1997 models) / Output shaft brake pad replacement / (1998-2002 models) / Output shaft brake caliper (1998-2002 models) / Rear brake pad replacement (2003-on models / except X2 and Touring) / Rear caliper (2003-on models except X2 and / Touring) / Rear brake pad replacement (X2 and / Touring models) / Rear caliper (X2 and Touring models) / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake bleeding tips / Brake bleeding / Brake fluid draining / Rear brake pedal / Brake disc / Specifications CHAPTER SEVENTEEN / BODY AND FRAME Plastic inserts / Seat / Side panel / Fender cover / Front fender / Front rack, rail and grille (1996-2004 models) / Front rack and storage box (2005-on models) / Front bumper / Radiator guard (1996-2003 models) / Radiator brush guard (2004-on models) / Brush guard grill and radiator side shield / (2004-on models) / Rear rack, rail and bumper (1996-2002 models) / Rear rack and rail (2003-on except X2 and / Touring) / Rear rack and handle (Touring models) / Rear fender / Rear quarter panel (X2 models) / Footwell / Footwell support bracket (X2 and Touring models) / Rear storage box (all models except X2 and Touring) / Cargo box (X2 models) / Specifications
Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A pdf (How to fix...) - This is a specific and detailed pdf manual.
P.S. Repair Manuals - your Do-It-Yourself specialist for service manuals, workshop manuals, factory manuals, owner manuals and user manuals. Also operating manuals, instruction manuals, shop manuals, illustrated parts lists, maintenance manuals, technical workshop manuals and repair guide.
This Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual has been produced by the manufacturer and it offers all informations and instructions for your Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A
It is made in very best quality. - You can print out this manual / repair guide from any computer and also any printer.
Polaris Sportsman 400, 450, 500 WSM 1996-2013 Service Repair Manual
Please check your emails after the payment. No shipping fee! Instant manual download!
Save your money $$ by doing your own repairs! - Instant delivery - now waiting for the postman!
Grab your own copy of the Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual - Now!
Download link for the manual will appear on the checkout page after your payment is completed. Additionally a few seconds after your payment you will receive an email with your instant manual download link. You have three days after payment to download and save your manual.
Our Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A service manual will work on all operating systems. PC & MAC compatible. EG: Windows 97, 2000, Me, XP, Vista, Windows 7, Windows 10
We have over 44000 best quality manuals on stock for instant download. For example: Manuals for Cars bikes, UTVs. Manuals for garden & lawn tractor, forklift, scooter repair manuals, aircrafts, printer and copier, motorcycle, ATV, automobile manuals, snowmobiles, engine repair manuals, quad manuals. Also watercraft manuals, outboard, wheel loader manuals, mini excavator, backhoe loader, skid steer loaders, tractor manuals and so much more.
If there is a problem with the download of your manual, please contact us. Free support.
Original Polaris Sportsman 400, 450, 500 WSM 1996-2013 Service Repair Manual instant download. Our manuals / guides are delivered as: E-Book, pdf, zip, .rar or as .exe files
Most of our manuals contains zoomable illustrations, detailed component explosions, also exploded views, breakdowns of all part numbers for all aspects and are including detailed engine component breakdowns.
This Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A pdf has no restrictions on printing or saving/burning to disc.
More than 30.000 sold manuals and 11000 absolutely satisfied customers in the USA, New Zealand, UK, Australia, Canada and worldwide, every year.
Our download manuals will never time out or expire. You didnīt find the manual you need? Please contact us!
Đ Designated trademarks also brands are the property of their respective owners. All Rights Reserved.
This Polaris Sportsman 400, 450, 500 WSM 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012 2013 2013 A manual is digitally delivered, there are no shipping costs.
This is the electronic download versions of the Polaris Sportsman 400, 450, 500 WSM 1996-2013 Service Repair Manual.
Total Pages 626 and Covers Following Models:
Sportsman 400 (2001-2005)
Sportsman 400 HO (2011-2013)
Sportsman 450 (2006-2007)
Sportsman 450 Browning Edition (2006)
Sportsman 500 (1996-2010)
Sportsman 500 RSE (2000-2002)
Sportsman 500 DUSE (2001-2002)
Sportsman 500 HO (2001-2006, 2008-2013)
Sportsman 500 X2 (2006-2010)
Sportsman Touring 500 (2008-2013)
Worker 500 (1997-2001)
Xplorer 500 (1997)
This manual covers all models with EFI. This manual does not cover 500 ATP HO models. CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers /Model identification (2004 models) / Fasteners / Shop supplies / Tools /Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Water damage / Starting the engine / Engine does not start / Poor engine performance / Electronic throttle control (ETC) / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch system / Gearshift linkage /Transmission / Electrical testing / Electrical troubleshooting / Meter assembly / Front gearcase / Final drive / Front suspension and steering / Brake system / Specifications CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Engine oil level check / Engine oil and filter change / Oil pump priming / Oil pressure test / Transmission oil level check / Transmission oil change / Front gearcase oil level change / Front gearcase oil change / Front hub (1996-early 2004 models) oil level check / Front hub (1996-early 2004 models) oil change / Clutch draining and drying / Clutch belt inspection / Air filter service / Fuel tank vent hose / Fuel hose inspection / Fuel filter service / Brake system / Control cable lubrication Throttle cable/electronic throttle control (ETC) adjustment / Throttle cable adjustment / Choke cable inspection / Cooling system inspection / Coolant level check / Exhaust system / Suspension / Tires and wheels / Toe-in adjustment alignment / Lubrication service: front suspension arms , front struts, lower end of the steering shaft, front drive axle inner U-joints, front propeller shaft, front U-joints, rear U-joint, upper and lower rear suspension arms, and rear bar stabilizer assembly / Fastener inspection / Valve clearance / Compression test / Spark plug / Ignition timing / Idle speed / Specifications CHAPTER FOUR / ENGINE TOP END Engine service / Engine cooling / Engine lubrication / Servicing the engine in the frame / Exhaust system / Cylinder head cover / Rocker arm assembly / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Camshaft chain and sprockets / Break-in procedure / Specifications CHAPTER FIVE / ENGINE LOWER END Flywheel and stator plate / Recoil starter / Crankcase / Oil pump / Oil system one-way check valve / Break-in procedure / Specifications CHAPTER SIX / CARBURETOR AND FUEL SYSTEM Carburetor operation / Carburetor / Carburetor tests and adjustments / Throttle cable replacement / Starting enrichment (choke) cable / Fuel tank / Fuel shutoff valve / Fuel level sending unit (2004-on models) / Air filter air box / Fuel pump / Specifications CHAPTER SEVEN / FUEL INJECTION SYSTEM Fuel system initialization and starting procedure / Depressurizing the fuel system / Fuel line fittings / Throttle body / Fuel rail and fuel injector / Fuel pump / Fuel sender / Pressure regulator / Fuel tank / Crankshaft position sensor (CPS) / Manifold air pressure (MAP) sensor / Intake air temperature (IAT) sensor / Idle air control (IAC) / Throttle position sensor (TPS) / Engine coolant temperature (ECT) sensor / Electronic control module (ECM) / Self diagnosis / Throttle cable replacement / Air filter air box / Specifications CHAPTER EIGHT / COOLING SYSTEM Air cooling system / Liquid cooling system / Hoses and hose clamps / Radiator / Cooling fan / Coolant pump / Thermostat / Specifications CHAPTER NINE / CLUTCH AND DRIVE BELT Clutch system operation / Clutch tools / Clutch drying / Drive belt / Belt alignment / Drive clutch / Driven clutch / Specifications CHAPTER TEN / TRANSMISSION (1996-early 2004 models) Transmission / Transmission inspection / Shift shafts / Front output shaft / Transmission gearcase oil seal inspection and replacement / Shift selector linkage / Specifications CHAPTER ELEVEN / TRANSMISSION (LATE 2004-on MODELS) Transmission / Transmission shafts / Differential gear assembly / (X2 and Touring models) / Snorkel shaft / Shift selector linkage / Specifications CHAPTER TWELVE / FRONT DRIVE SYSTEM Front hub and Hilliard clutch / (1996-early 2004 models) / Front hub (late 2004-on, X2 and Touring models) / Front drive axle, boots and constant velocity (CV) / joints / Front drive shaft / Front gearcase / Front gearcase-Deluxe models with active decent / control (2007-on Sportsman 500, X2 and Touring models) / Specifications CHAPTER THIRTEEN / ELECTRICAL SYSTEM Electrical basics / Electrical component replacement / Electrical connectors / Battery / Battery negative terminal / Charging system / Alternator stator / Voltage regulator/rectifier / (1996-early 2004 carbureted models) / Logic box (late 2004-2006 carbureted models) / Capacitor discharge ignition (carbureted models) / DC/Ignition system (fuel injected models) / Ignition coil / Electric starting system / Starter drive gears / Starter solenoid / Headlight system / Taillight and work light / Indicator lamp (1996-2002 models) / Speed sensor / Transmission switch / Resistor module (2004-on models) / Shift indicator circuit (late 2004-on models) / Differential solenoid (X2 and Touring models) / Switches / Electronic throttle control (ETC) switch / All wheel drive (AWD) coil / Active descent control (ADC) coil / (2007-on X2 and Touring models) / Cooling system switch and sensor / Fuses and circuit breaker (2008 models) / Speedometer / On-board diagnostics / Winch (models so equipped) / Winch contactor (models so equipped) / Specifications CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING Front wheel / Front strut / Front strut cartridge and spring / Control arm / Handlebar / Tie rods / Steering post / Tires and wheels / Specifications CHAPTER FIFTEEN / REAR SUSPENSION AND FINAL DRIVE Shock absorber / Rear hub and bearing carrier / Rear drive axle / Rear drive axle boot replacement / (1996-1998 models) / Rear drive axle CV joint and boots / (1999-on models) / Upper control arm (all models except X2 and Touring) / Lower control arm (all models except X2 and / Touring) / Upper control arm (X2 and Touring models) / Lower control arm (X2 and Touring models) / Upper and lower control arm inspection / Stabilizer linkage (all models except X2 and / Touring) / Stabilizer support (all models except X2 and / Touring) / Stabilizer support and bar (X2 and Touring models) / Specifications CHAPTER SIXTEEN / BRAKES Brake service / Front brake pad replacement / Front caliper / Output shaft brake pad replacement / (1996-1997 models) / Output shaft brake caliper (1996-1997 models) / Output shaft brake pad replacement / (1998-2002 models) / Output shaft brake caliper (1998-2002 models) / Rear brake pad replacement (2003-on models / except X2 and Touring) / Rear caliper (2003-on models except X2 and / Touring) / Rear brake pad replacement (X2 and / Touring models) / Rear caliper (X2 and Touring models) / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake bleeding tips / Brake bleeding / Brake fluid draining / Rear brake pedal / Brake disc / Specifications CHAPTER SEVENTEEN / BODY AND FRAME Plastic inserts / Seat / Side panel / Fender cover / Front fender / Front rack, rail and grille (1996-2004 models) / Front rack and storage box (2005-on models) / Front bumper / Radiator guard (1996-2003 models) / Radiator brush guard (2004-on models) / Brush guard grill and radiator side shield / (2004-on models) / Rear rack, rail and bumper (1996-2002 models) / Rear rack and rail (2003-on except X2 and / Touring) / Rear rack and handle (Touring models) / Rear fender / Rear quarter panel (X2 models) / Footwell / Footwell support bracket (X2 and Touring models) / Rear storage box (all models except X2 and Touring) / Cargo box (X2 models) / Specifications
File Data
This file is sold by noindex, an independent seller on Tradebit.