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KAWASAKI KLX110 & KLX250 SERIES BIKE WORKSHOP SERVICE MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED
MODEL COVERED:
KAWASAKI KLX110: 2000-2010
KAWASAKI KLX250 KLX250R: 1993-1998
KAWASAKI KLX250S KLX250SF: 2009-2016 (CARBURETOR VERSION)
KAWASAKI KLX250S D-TRACKER X: 2009-2016 (DIRECT FUEL INJECTION VERSION)
ENGINE COVERED:
111 cc 1-CYLINDER, 4-STROKE, AIR-COOLED, SOHC(KLX110)
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC(KLX250/KLX250R/KLX250S)
249 cc 1-CYLINDER, 4-STROKE, 4-VALVE, LIQUID-COOLED, DOHC(KLX250S D-TRACKER X)
CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CABLE-WIRE-HOSE ROUTING
FUEL SYSTEM
DIRECT FUEL INJECTION
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
FUEL TANK & THROTTLE GRIP
COOLING SYSTEM
WATER PUMP-RADIATOR
THERMOSTAT-HOSE & PIPE
ENGINE TOP END
EXHAUST SYSTEM
CYLINDERHEAD-CYLINDER
VALVES-PISTON-MUFFLER
CAMSHAFT CHAIN TENSIONER
CLUTCH SYSTEM
ENGINE LUBRICATION
OIL PIPE & OIL PUMP
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKCASE-CRANKSHAFT
EXTERNAL SHIFT MECHANISM
PRIMARY GEAR-BALANCER
TRANSMISSION SYSTEM
WHEELS AND TIRES
FINAL DRIVE-DRIVE CHAIN
SPROCKET & COUPLING
BRAKES SYSTEM
SUSPENSION SYSTEM
SHOCK ABSORBER & SWINGRAM
TIE-ROD & ROCKER ARM
STEERING & HANDLEBAR
FRAME & FAIRINGS
ELECTRICAL SYSTEM
BATTERY & CHARGING SYSTEM
IGNITION SYSTEM
STARTER MOTOR CLUTCH
LIGHTING SYSTEM
ELECTRIC STARTER SYSTEM
METERS-GAUGE-SWITCHES
TROUBLESHOOTING
WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
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