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Kawasaki KLR650 1987-1995 Workshop Service Manual
Use of this Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 Workshop Service Manual PDF will aid in properly performing any service necessary to maintain or restore the high levels of performance and reliability designed into this Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
All information, illustrations and specifications contained in Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 Workshop Service Manual PDF manual are based on the latest product information available at the time of publication approval.
The individual items comprising repair operations are to be followed in the sequence in which they appear on Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 Workshop Service Manual PDF.
When reference is made in this Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 to a brand name, number, or specific tool, an equivalent product may be used in place of the recommended item.
To assist in the use of this Workshop Service Manual PDF for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995, it is divided into sections and sub-sections.
While every effort has been made to ensure the accuracy of this Workshop Service PDF Manual for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995, it should not be regarded as an infallible guide to current specifications of any particular vehicle.
For this Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 in the PDF Workshop Service Manual find:
Adjustment and Repair operations include reference to Service tool numbers and the associated illustration depicts the tool in use.
Adjustment and repair operations also include reference to wear limits, relevant data, torque figures, and specialist information and useful assembly details.
Each section contains diagnostic, disassembly, repair, and installation procedures, along with complete specifications and tightening references.
The dimensions quoted are to design engineering specification with Service limits where applicable.
When replacement parts are required it is essential that only recommended parts are used for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995. Torque wrench setting figures given in this Workshop Service Manual PDF for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 must be used.
Individuals who undertake their own repairs should have some skill and training, and limit repairs to components which could not affect the safety of the Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 or its passengers.
Attention is particularly drawn to the following points concerning repairs and the fitting of replacement parts and accessories.
Safety features and corrosion prevention treatments embodied in the vehicle may be impaired if other than recommended parts are fitted.
For this Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 in the PDF Workshop Service Manual the WARNINGS, CAUTIONS and NOTES have the following meanings:
WARNING: Procedures which must be followed precisely to avoid the possibility of injury.
CAUTION: Calls attention to procedures which must be followed to avoid damage to components.
NOTE: Gives helpful information.
Operations covered in this Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 Workshop Service Manual PDF do not include reference to testing the vehicle after repair. It is essential that work is inspected and tested after completion and if necessary a road test of the Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 is carried out particularly where safety related items are concerned.
File format is PDF and contains 130 pages.
This edition of PDF service manual for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.
This PDF manual covers the repair and overhaul of Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.
The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
This manual includes many of the specifications and procedures that were available in an authorized Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 dealer service department.
This manual for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.
For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 special tool number and illustrated.
The Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.
We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 may require.
SERVICE MANUAL for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 contains information such as:
Tune ups for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Maintenance for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Removal & install procedures for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Assemblies & disassemblies for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Fuel system for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Ignition for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Lubrication system for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Exhaust for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Electrical system for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Body for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
And MUCH MORE!!!
Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.
The content of service manual for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 depicts parts and/or procedures applicable to the particular product at time of writing.
GENERAL TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:
General Information for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Maintenance for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Lubrication for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Heating for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Ventilatin for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Air Conditioning for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Suspensionfor Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Front Suspension for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Rear Suspension for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Wheel for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Tire System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Differential for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Driveline for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Drive Shaft for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Transfer Case for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Brakes for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Mechanical for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Cooling for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Fuel for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Electrical for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Ignition System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Starting for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Charging System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Emissions for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Exhaust for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Lubrication for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Speed Control System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Clutch for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Cooling for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Electronic Control Modules for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Systems for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Heated Systems for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Horn for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Ignition Control for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Instrument Cluster for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Lamps for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Power Systems for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Restraints for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Speed Control for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Transmission for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Exhaust System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Body Structure for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Seats for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Security and Locks for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Air Bag System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Exterior Trim for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Interior Trim for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Frame for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Bumpers for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Fuel System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Steering for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Transmission and Transfer Case for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Tires for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Wheels for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Body for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Heating for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Air Conditioning for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Emissions Control for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Removal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine Installation for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Final Drive for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Electrical System for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
GENERAL MAINTENANCE TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:
Air cleaner element renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Air cleaner temperature control check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Auxiliary drivebelt check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Battery electrolyte level check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Battery terminal check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Brake hydraulic fluid renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Brake hydraulic system seal and hose renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Brake pipe and hose check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Choke adjustment check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Contact breaker point renewal and distributor lubrication for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Crankcase ventilation system check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Emission control filter element renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine coolant renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine idle speed check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine oil and filter renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Engine valve clearance check - OHV engines for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Exhaust system check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Fluid leak check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Fluid level checks for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Front and rear brake pad/shoe check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Front wheel alignment check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Gearbox oil level check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Handbrake check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Hinge and lock check and lubrication for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
HT lead, distributor cap for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
ignition circuit check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Ignition timing for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
contact breaker gap (dwell angle) check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Intensive maintenance for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Mixture adjustment check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Road test for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Roadwheel security check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Seat belt check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Spark plug check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Spark plug renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Steering and suspension security check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Throttle damper operation check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Timing belt renewal for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Tyre checks for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Underbody inspection for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Wiper blade check for Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995.
Kawasaki KLR650 1987 1988 1989 1990 1991 1992 1993 1994 1995 Workshop Service Manual.
File Data
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