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Mitsubishi Electric Forklift Truck FB16PN, FB16CPN, FB18PN, FB18CPN, FB20PN Workshop Service Manual
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FB16CPN (EFB27-00011-49999)
FB16PN (EFB28-00011-49999)
FB18CPN (EFB27-50011-99999)
FB18PN (EFB28-50011-99999)
FB20PN (EFB29-00011-49999)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service manual, PDF, 316 Pages
Contents:
Chapter 1 GENERAL INFORMATION
1. Model View
2. Truck Models Covered
3. Serial Number Locations
4. Specifications
Chapter 2 VEHICLE ELECTRICAL COMPONENTS
1. Console
1.1 MC Model
1.2 FC Model
2. Disassembling Console
2.1 Disassembling Sequence
2.2 Suggestions for Disassembly
3. Reassembling Console
4. Meter panel
4.1 Functions of Meter panel
4.2 Adjusting and Setting of Meter panel
4.3 Error Code List
5. Key Switch
6. Lighting Switch (Rear Work Lamp).
6.1 Lamps
6.2 Specification Chart
7. Horn Switch and Battery Disconnect Switch
7.1 MC Model
7.2 FC Model
8. Troubleshooting of Lighting and Horn Systems
9. Parking Brake Switch
10. Combination Switch
10.1 Direction lever
10.2 Light Switch, Turn Signal Switch (option)
11. Disassembling Accelerator Control
11.1 Disassembling Sequence
11.2 Adjusting
12. Joystick Box
13. Fuses
Chapter 3 POWER TRAIN
1. Removing Batteries
2. Removing Front Wheels
3. Removing Transfer Assemblies, Traction Motors.
4. Installing Transfer Assemblies, Traction Motors and Calipers
5. Service Data
Chapter 4 TRANSFER UNITS
1. Specifications
2. Structure
2.1 External View
2.2 Structure
3. Disassembling Transfer Units
3.1 Preparation
3.2 Disassembly Sequence
4. Inspecting Transfer Units
5. Reassembling Transfer Units
5.1 Reassembly Sequence
6. Service Data
Chapter 5 REAR AXLE
1. Structure
1.1 Rear Axle
1.2 Steering Cylinder
2. Removing Rear Wheels
2.1 Preparation
2.2 Removing Wheels
3. Installing Rear Wheel
4. Removing Rear Axle Assembly
4.1 Preparation
4.2 Removal Sequence
4.3 Suggestions for Removal
5. Installing Rear Axle Assembly
6. Disassembling Rear Axle Assembly
6.1 Disassembly Sequence
6.2 Suggestions for Disassembly
7. Inspection Rear Axle Assembly
8. Installing Steering Cylinder and Hydraulic Pipe
8.1 Installation Sequence
9. Assembling Knuckle and Kingpin
9.1 Assembly Sequence
9.2 Suggestions for Reassembly
10. Assembling Rear Axle Hub
10.1 Assembly Sequence
10.2 Suggestions for Reassembly
11. Removing Steering Sensor
12. Installing Steering Sensor Assembly
13. Disassembling Steering Cylinder
13.1 Disassembly Sequence
13.2 Suggestions for Disassembly
14. Inspecting Steering Cylinder
15. Reassembling Steering Cylinder
15.1 Reassembly Sequence
15.2 Suggestions for Reassembly
16. Adjustment
16.1 Adjusting of Steering Sensor
16.2 Adjusting of Minimum Turning Radius
17. Troubleshooting
18. Service Data
18.1 Rear axle
18.2 Steering cylinder
Chapter 6 BRAKE SYSTEM
1. Specifications
2. Structure
2.1 Outline of Brake System
2.2 Brake Pedal Assembly
2.3 Electro-magnetic Brake Assembly
3. Removing Master Cylinder
3.1 Removal Sequence
4. Disassembling Master Cylinder
4.1 Disassembly Sequence
5. Inspecting and Adjusting Master Cylinder
6. Reassembling Master Cylinder
7. Inspecting and Adjusting Brake Pedal Assembly
8. Manually Release of Electro-Magnetic Brake
9. Troubleshooting
9.1 Brake Pedal Assembly
9.2 Parking Brake
10. Service Data
10.1 Brake Pedal
10.2 Master Cylinder
Chapter 7 STEERING SYSTEM
1. Specifications
2. Structure
2.1 Outline of Steering System
3. Removing Steering Linkage Assembly
3.1 Removal Sequence
3.2 Suggestions for Removal
4. Inspecting Steering Linkage Assembly
5. Installing Steering Linkage Assembly
6. Removing PS Pump Assembly
6.1 Removal Sequence
6.2 Suggestions for Removal
7. Installing PS Pump Assembly
8. Disassembling PS Pump Assembly
8.1 Hydraulic oil drain procedure
8.2 Disassembly Sequence
9. Reassembling PS Pump Assembly
10. Inspecting PS Pump Assembly
11. Troubleshooting
12. Service Data
12.1 PS Pump Assembly
12.2 Reservoir Tank
Chapter 8 HYDRAULIC SYSTEM
1. Specifications
1.1 MC model
1.2 FC model
2. Structure
2.1 Hydraulic Line (MC Model)
2.2 Hydraulic Line (FC Model)
2.3 Lift and Tilt Cylinders
2.4 Down Safety Valve
3. Removing Control Valve (MC Model)
3.1 Preparation
3.2 Suggestions for Removal
4. Installing Control Valve
5. Removing Gear Pump
5.1 Preparation
5.2 Suggestions for Removal
6. Installing Gear Pump
7. Removing Suction Filter and Return Filter
7.1 Preparation
7.2 Suggestions for Removal
8. Installing Suction Filter and Return Filter
8.1 Suggestions for Installation
9. Removing Lift Cylinders (Simplex Mast)
9.1 Removal Sequence
9.2 Suggestions for Removal
10. Removing Lift Cylinders (Triplex Mast and Duplex Mast)
10.1 Removal Sequence
10.2 Suggestions for Removal
11. Installing Lift Cylinder
11.1 Suggestions for Installation
12. Removing Tilt Cylinders
12.1 Preparation
12.2 Suggestions for Removal
13. Disassembling Lift cylinder
13.1 Disassembly Sequence
14. Reassembling Lift Cylinder
14.1 Reassembly Sequence
14.2 Suggestions for Reassembly
15. Disassembling Tilt Cylinder
15.1 Disassembly Sequence
16. Reassembling Tilt Cylinder
16.1 Reassembly Sequence
17. Inspecting and Adjusting Hydraulic System
17.1 Hydraulic Oil
17.2 Control Valve
17.3 Adjusting Main Relief Valve (MC model)
17.4 Adjusting Microswitch
17.5 Adjusting Tilt Cylinder
17.6 Adjusting Lift Cylinder Stroke
17.7 Inspecting Piping
18. Tests
18.1 Vertical Drift Test
18.2 Tilt Drift Test
19. Troubleshooting
20. Service Data
20.1 Gear Pump
20.2 Control Valve (MC)
20.3 Lift Cylinder
20.4 Tilt Cylinder
21. MC Control Valve
21.1 General Description
21.2 Hydraulic Circuit Diagram
21.3 Hydraulic Circuit
21.4 Structure - Inlet Cover Section
21.5 Structure - Lift Valve
21.6 Structure - Tilt Valve
22. Construction and Function ofFC Control Valve
22.1 Outline
22.2 FC Hydraulic System Circuit
22.3 Bleed-off valve
22.4 Lift Valve
22.5 Tilt Valve
22.6 Attachment Valve
23. Removing FC Control Valve
23.1 Preparation
23.2 Removal Sequence
23.3 Suggestions for Removal
24. Installing FC Control Valve
25. Disassembly of FC Control Valve
25.1 Disassembly Sequence
25.2 Suggestions for Disassembly
26. Reassembly of FC Control Valve
27. Valves Included in the Inlet Section
28. Disassembling Inlet Section
28.1 Disassembly Sequence (Part 1)
28.2 Disassembly Sequence (Part 2)
28.3 Disassembly Sequence (Part 3)
28.4 Disassembly Sequence (Part 4)
28.5 Suggestions for Disassembly
29. Valves Included in Tilt Section
30. Disassembling Tilt Section
30.1 Disassembly Sequence (Part 1)
30.2 Disassembly Sequence (Part 2)
30.3 Suggestions for Disassembly
31. Valves Incorporated in Attachment Section
32. Disassembling Attachment Section
32.1 Disassembly Sequence (Part 1)
32.2 Disassembly Sequence (Part 2)
32.3 Suggestions for Disassembly
33. Disassembling End Cover Plate
34. Cleaning
35. Inspecting
36. Precautions for Reassembly
37. Reassembling Inlet Section
37.1 Suggestions for Reassembly
37.2 Disassembly Sequence
37.3 Suggestions for Reassembly
38. Reassembling Tilt Section
38.1 Suggestions for Reassembly
39. Assembling Attachment Section
39.1 Suggestions for Reassembly
40. Solenoid Control Valve
41. Service Data
Chapter 9 MAST AND FORKS
1. Mast System
1.1 Mast Model Code Stamping Position
1.2 Explanation of Mast Model Code
1.3 Mast Code and Type
2. Description
2.1 Simplex Mast (Dual-stage Panoramic Mast)
2.2 Duplex Mast (Dual-stage Full Free Panoramic Mast)
2.3 Triplex Mast (Triple-stage Full Free Panoramic Mast)
2.4 Operation of Duplex Mast
2.5 Operation of Triplex Mast
3. Removing Simplex Mast
3.1 Removal Sequence
3.2 Suggestions for Removal
4. Installing Simplex Mast
5. Removing Triplex Mast, Duplex Mast
5.1 Removal Sequence
5.2 Suggestions for Removal
6. Installing Triplex Mast, Duplex Mast
7. Disassembling Simplex Mast
7.1 Disassembly Sequence
7.2 Suggestions for Disassembly
7.3 Inspecting Simplex Mast
7.4 Reassembling Simplex Mast
8. Disassembling Duplex Mast
8.1 Disassembly Sequence
8.2 Suggestions for Disassembly
8.3 Inspecting Duplex Mast
8.4 Reassembling Duplex Mast
9. Disassembling Triplex Mast
9.1 Disassembly Sequence
9.2 Suggestions for Disassembly
10. Inspecting Triplex Mast
11. Reassembling Triplex Mast
12. Inspecting and Adjusting Mast and Forks
12.1 Forks (all mast models)
12.2 Chain Tension Adjustment - Simplex Mast
12.3 Chain Tension Adjustment - Duplex Mast
12.4 Chain Tension Adjustment - Triplex Mast
12.5 Clearance Adjustment for Lift Bracket
12.6 Mast Clearance Adjustment
12.7 Main Roller Shim Replacement - Simplex Mast
12.8 Main Roller Shim Replacement - Duplex Mast
12.9 Main Roller Shim Replacement - Triplex Mast
12.10 Mast Strip Adjustment
12.11 Tilt Angle Adjustment
12.12 Lift Cylinder Stroke Adjustment
13. Troubleshooting
14. Service Data
14.1 Simplex Mast, Duplex Mast, Triplex Mast
Chapter 10 Service Data
1. Inspection Standards
2. Periodic Replacement of Parts
2.1 Critical Safety Parts
3. Tightening Torques for Standard Bolts and Nuts
3.1 Metric fine thread
3.2 Metric coarse thread
4. Lubrication Instructions
4.1 Lubrication Chart
4.2 Recommended Oils and Greases
4.3 Capacity
5. Weight of Major Devices
6. Special tools
Chapter 11 Panel Cabin
1. Battery Exchange or Battery Charging
2. Cleaning Top Roof
3. Replacing Top Roof
4. Maintenance
2. Controler Service Manual, PDF, 294 Pages
Contents:
1. CONTROLLER
2. TROUBLESHOOTING FOR CONTROL CIRCUITS
3. MOTOR
4. HOW TO READ CIRCUIT DIAGRAMS
5. CIRCUIT DIAGRAM
File Data
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