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KTM 125 SX 1999-2010 Workshop Repair Service Manual
Use of this KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Workshop Service Manual PDF will aid in properly performing any service necessary to maintain or restore the high levels of performance and reliability designed into this KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
All information, illustrations and specifications contained in KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Workshop Service Manual PDF manual are based on the latest product information available at the time of publication approval.
The individual items comprising repair operations are to be followed in the sequence in which they appear on KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Workshop Service Manual PDF.
When reference is made in this KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 to a brand name, number, or specific tool, an equivalent product may be used in place of the recommended item.
To assist in the use of this Workshop Service Manual PDF for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010, it is divided into sections and sub-sections.
While every effort has been made to ensure the accuracy of this Workshop Service PDF Manual for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010, it should not be regarded as an infallible guide to current specifications of any particular vehicle.
For this KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 in the PDF Workshop Service Manual find:
Adjustment and Repair operations include reference to Service tool numbers and the associated illustration depicts the tool in use.
Adjustment and repair operations also include reference to wear limits, relevant data, torque figures, and specialist information and useful assembly details.
Each section contains diagnostic, disassembly, repair, and installation procedures, along with complete specifications and tightening references.
The dimensions quoted are to design engineering specification with Service limits where applicable.
When replacement parts are required it is essential that only recommended parts are used for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010. Torque wrench setting figures given in this Workshop Service Manual PDF for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 must be used.
Individuals who undertake their own repairs should have some skill and training, and limit repairs to components which could not affect the safety of the KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 or its passengers.
Attention is particularly drawn to the following points concerning repairs and the fitting of replacement parts and accessories.
Safety features and corrosion prevention treatments embodied in the vehicle may be impaired if other than recommended parts are fitted.
For this KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 in the PDF Workshop Service Manual the WARNINGS, CAUTIONS and NOTES have the following meanings:
WARNING: Procedures which must be followed precisely to avoid the possibility of injury.
CAUTION: Calls attention to procedures which must be followed to avoid damage to components.
NOTE: Gives helpful information.
Operations covered in this KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Workshop Service Manual PDF do not include reference to testing the vehicle after repair. It is essential that work is inspected and tested after completion and if necessary a road test of the KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 is carried out particularly where safety related items are concerned.
File format is PDF and contains 280 pages.
This PDF manual covers the repair and overhaul of KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 cars and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance of the car as a whole.
We have endeavored to ensure the accuracy of the information in this PDF manual. This is a complete Service Manual contains all necessary instructions needed for any repair your KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 may require.
SERVICE MANUAL for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 contains information such as:
Tune ups for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Maintenance for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Removal & install procedures for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Assemblies & disassemblies for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Fuel system for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Ignition for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Lubrication system for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Exhaust for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Electrical system for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Body for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
And MUCH MORE!!!
The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
This manual includes many of the specifications and procedures that were available in an authorized KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 dealer service department.
It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.
For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010, it is essential that safety equipment be used and safety precautions obseved when working on the KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 special tool number and illustrated.
The KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.
Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.
GENERAL TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:
General Information for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Maintenance for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Lubrication for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Heating for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Ventilatin for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Air Conditioning for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Suspensionfor KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Front Suspension for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Rear Suspension for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Wheel for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Tire System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Differential for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Driveline for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Drive Shaft for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Transfer Case for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Brakes for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Mechanical for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Cooling for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Fuel for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Electrical for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Ignition System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Starting for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Charging System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Emissions for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Exhaust for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Lubrication for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Speed Control System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Clutch for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Cooling for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Electronic Control Modules for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Systems for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Heated Systems for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Horn for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Ignition Control for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Instrument Cluster for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Lamps for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Power Systems for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Restraints for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Speed Control for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Transmission for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Exhaust System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Body Structure for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Seats for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Security and Locks for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Air Bag System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Exterior Trim for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Interior Trim for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Frame for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Bumpers for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Fuel System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Steering for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Transmission and Transfer Case for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Tires for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Wheels for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Body for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Heating for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Air Conditioning for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Emissions Control for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Removal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine Installation for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Final Drive for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Electrical System for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
GENERAL MAINTENANCE TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:
Air cleaner element renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Air cleaner temperature control check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Auxiliary drivebelt check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Battery electrolyte level check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Battery terminal check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Brake hydraulic fluid renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Brake hydraulic system seal and hose renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Brake pipe and hose check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Choke adjustment check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Contact breaker point renewal and distributor lubrication for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Crankcase ventilation system check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Emission control filter element renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine coolant renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine idle speed check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine oil and filter renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Engine valve clearance check - OHV engines for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Exhaust system check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Fluid leak check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Fluid level checks for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Front and rear brake pad/shoe check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Front wheel alignment check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Gearbox oil level check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Handbrake check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Hinge and lock check and lubrication for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
HT lead, distributor cap for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
ignition circuit check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Ignition timing for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
contact breaker gap (dwell angle) check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Intensive maintenance for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Mixture adjustment check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Road test for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Roadwheel security check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Seat belt check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Spark plug check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Spark plug renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Steering and suspension security check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Throttle damper operation check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Timing belt renewal for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Tyre checks for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Underbody inspection for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
Wiper blade check for KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010.
KTM 125 SX 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Workshop Repair Service Manual.
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