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Yale Stacker Type MRW020, MRW030, MSW020, MSW030, MSW040 Workshop Service Manual
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
MRW020
MRW030
MSW020
MSW030
MSW040
Format: PDF, 221 Pages
Language: English
Contents:
1 OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS-GENERAL
SERIAL NUMBER
MODEL CODE
TRUCK WEIGHT
CAPACITY RATING
SAFETY LABELS
OPERATOR PRE-CHECKS AND INSPECTION
OPERATING PROCEDURE-GENERAL
SHUT DOWN PROCEDURE
SAFETY AND OPERATIONAL CHECKLIST
OPERATING CONTROLS
KEY SWITCH
CONTROL HANDLE
REVERSING BUTTON
HORN BUTTON
DIRECTID SPEED CONTROL
BRAKING
STEERING
BATTERY CONNECTOR
BATTERY INDICATOR AND HOURMETER
HYDRAULIC CONTROLS
DESIGNATED OPERATOR POSITION
OPERATING PROCEDURES
SAFE MAINTENANCE PROCEDURES
MOVING A DISABLED LIFT TRUCK
HOW TO PUTA LIFT TRUCK ON BLOCKS
HOW TO RAISE LOAD WHEELS
HOW TO RAISE DRIVE TIRE
PRECAUTIONS FOR TRUCKS IN STORAGE
PRECAUTIONS FOR BATTERIES IN STORAGE
2 GENERAL TRUCK AND LUBRICATION
GENERAL
DRIVE UNIT COMPARTMENT COVER
REMOVAL AND INSTALLATION
BATTERY-REMOVAL AND INSTALLATION
TIRES AND WHEELS
SOLID TIRES
REMOVE TIRE FROM WHEEL
INSTALL TIRE ON THE WHEEL
INSTALL THE WHEELS ON THE LIFT TRUCK
DRIVE WHEEL
REMOVAL
INSTALLATION
LOAD WHEEL
REMOVAL
INSTALLATION
YALE WARRANTY INFORMATION
RECOMMENDED SCHEDULE OF MAINTENANCE
LUBRICATION INSTRUCTIONS-GENERAL
EVERY 8 HOURS
LUBRICATION LOCATIONS-MRW
EVERY 350 HOURS
EVERY2000 HOURS
TO FILL HYDRAULIC TANK:
LUBRICATION LOCATIONS-MSW
EVERY 350 HOURS
EVERY 2000 HOURS
HYDRAULIC OILS
GEAR OILS
GREASE
FASTENERS-INTRODUCTION
THREADS, NOMENCLATURE
STRENGTH IDENTIFICATION
3 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM-GENERAL
CURTIS PMC TRANSISTOR CONTROLLER
PRINCIPLESOFOPERATION
TRANSISTOR MOTOR CONTROLLER
BASIC CONTROLLER OPERATION
FIELD EFFECT TRANSISTOR (FET)
MOTOR CIRCUIT THAT OPERATES WITH PULSES
INDUCTIONCURRENTFROMTHEMOTOR
PLUGGING
CONTROL CIRCUIT
STATIC-RETURN-TO-OFF (SRO) FUNCTION
THERMAL PROTECTIONFUNCTION
LOW VOLTAGE PROTECTIONFUNCTION
POWER CIRCUIT
SEQUENCE OFOPERATION-TRACTION CIRCUIT
ELECTRICAL SYSTEM-CHECKS
TROUBLESHOOTING
FAULTPROCEDURES
ADJUSTMENTS
PLUGGINGADJUSTMENT
ACCELERATIONADJUSTMENT
CURRENTLIMITADJUSTMENT
ACCELERATOR POTENTIOMETERADJUSTMENT
REPAIRS
CONTROLLER REPLACEMENT
CONTACTORS
TESTING CONTACTORS
CONTACTOR REPLACEMENT
CONTACTOR COMPONENTREPLACEMENT
FUSES
RELAYS
BRAKESWITCH
REMOVALAND INSTALLATION
STEERING HANDLESWITCHES
REMOVAL
INSTALLATION
MOTOR MAINTENANCE-GENERAL
BRUSHAND COMMUTATOR INSPECTION
NORMAL COMMUTATOR SERVICE
COMMUTATOR PROBLEMS
BRUSHREPLACEMENT, DRIVEAND
HYDRAULICMOTORS
DRIVEMOTOR-BRUSHREPLACEMENT
HYDRAULICPUMPMOTOR-BRUSHREPLACEMENT
DRIVEMOTOR
REMOVAL
INSTALLATION
HYDRAULIC PUMPMOTOR
REMOVAL
INSTALLATION
DRIVEAND HYDRAULICMOTORS
DISASSEMBLY
ASSEMBLY
COMMUTATOR REPAIRS
TESTS
DAMAGED FIELDANDARMATURE
SHORT-CIRCUIT INANARMATURE WINDING
SHORT-CIRCUIT INTHEARMATURE
OPENCIRCUIT INA FIELD COIL
SHORT-CIRCUIT INA FIELD COIL
SHORT-CIRCUITBETWEENFIELDAND MOTOR CASE
BRUSHHOLDER
SCHEMATIC 7524907-00-TYPE E-MRW
WIRING DIAGRAM7524907-00-TYPE E-MRW
OPTIONS DIAGRAM7524907-00-TYPE E-MRW
SCHEMATIC 7524617-00-TYPE E-MSW
WIRING DIAGRAM7524617-00-TYPE E-MSW
OPTIONS DIAGRAM7524617-00-TYPE E-MSW
4 DRIVE UNIT ASSEMBLY
DRIVE UNIT-GENERAL
DRIVEMOTORASSEMBLY
UPPER HOUSING
LOWER HOUSING
DRIVE WHEEL
REMOVAL
INSTALLATION
UPPER HOUSING
REMOVAL
INSTALLATION
LOWER HOUSING
DISASSEMBLY
ASSEMBLY
DRIVE UNIT
REMOVAL
INSTALLATION
BEVEL PINID GEARADJUSTMENT
5 BRAKE SYSTEM
BRAKESYSTEM-GENERAL
BRAKESHOEAND LININGASSEMBLY
REMOVAL
INSTALLATION
BRAKERELEASEARM
REMOVAL
INSTALLATION
BRAKEADJUSTMENT
6 CONTROL HANDLE
CONTROL HANDLE-GENERAL
REMOVAL
INSTALLATION
CONTROL HANDLEHEAD
REMOVAL
INSTALLATION
7 HYDRAULIC SYSTEM
HYDRAULIC SYSTEM-GENERAL
SYSTEM OPERATION
HYDRAULIC OIL
CLEANLINESS
SOUND LEVEL
HYDRAULICPUMPAND MOTOR
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
CONTROL VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY
HYDRAULIC CYLINDERS
DISASSEMBLY-FREELIFT CYLINDER
CLEANINGAND INSPECTION
ASSEMBLY-FREE LIFT CYLINDER
DISASSEMBLYLIFT CYLINDER
CLEANINGAND INSPECTION
ASSEMBLY LIFT CYLINDER
TILT CYLINDERS
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY
REACHCYLINDERS
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY
HYDRAULIC TANK
INSPECTION
REPAIRS, SMALL LEAKS
REPAIRS, LARGELEAKS
CLEANING
STEAMMETHOD OFCLEANING
ADDITIONAL PREPARATIONS FOR REPAIR
REMOVAL
INSTALLATION
RELIEF VALVEADJUSTMENT
TROUBLESHOOTING-HYDRAULIC CYLINDERS
TROUBLESHOOTING-HYDRAULIC PUMP
TROUBLESHOOTING -HYDRAULIC CONTROL VALVE
8 MAST AND REACH ASSEMBLY
MASTS
CARRIAGEASSEMBLY
REACHASSEMBLIES
LOADBACKRESTEXTENSIONREMOVALAND
INSTALLATION
FORKREPLACEMENT
HOOKFORKS-MSW
PINFORKS-MRW
CARRIAGEASSEMBLY-REMOVAL AND INSTALLATION
REACHASSEMBLY-REMOVAL AND INSTALLATION
CARRIAGELOADROLLERSREMOVALAND
INSTALLATION
SIDE ROLLERS-DISASSEMBLYAND ASSEMBLY
REPAIR-REACHASSEMBLY
REACHASSEMBLY OUTER FRAME
REMOVAL WITH SIDESHIFTER
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY
INSTALLATION
REMOVAL OFOUTER FRAME WITHOUT SIDESHIFTER
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY
SINGLE REACHSCISSORARMS
REMOVALAND DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLYAND INSTALLATION
INNER FRAMEASSEMBLY
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
SIMPLEXMASTASSEMBLY
REMOVAL
CLEANINGAND INSPECTION
LIFTCYLINDERS-REMOVAL AND INSTALLATION
INNER MASTASSEMBLY-REMOVAL AND INSTALLATION
HOSES-REPLACEMENT
HOSEAND CABLESHEAVES-REPLACEMENT
LIFT CHAINS-REMOVALAND INSTALLATION
CLEANINGAND INSPECTION
CHAINSHEAVE-REMOVAL AND INSTALLATION
LOADROLLERSAND WEAR PLUGSREMOVALAND
INSTALLATION
INSTALLATION
TRIPLEX MASTASSEMBLY-REMOVAL
CLEANINGAND INSPECTION
FREELIFTCYLINDER-REMOVAL AND INSTALLATION
MAINCYLINDERS-REMOVAL AND INSTALLATION
INNERAND INTERMEDIATEMASTASSEMBLIESREMOVALAND
INSTALLATION
HOSE-REPLACEMENT
HOSEAND CABLESHEAVEREPLACEMENT
FREELIFTHOSESHEAVE-REMOVAL AND INSTALLATION
CARRIAGEOR REACHSHEAVES-REMOVALAND INSTALLATION
LIFTCHAINREMOVALAND INSTALLATION
FREELIFT CHAINS-REMOVALAND INSTALLATION
MAINLIFTCHAINS-REMOVAL AND INSTALLATION
CHAIN SHEAVES-DISASSEMBLYANDASSEMBLY
FREELIFT CHAINSHEAVES
MAINLIFTCHAINSHEAVES
LOAD ROLLERSAND WEAR PLUGSREMOVALAND
INSTALLATION
INSTALLATION
REACHCYLINDERS
REMOVAL
CLEANINGAND INSPECTION
INSTALLATION
TILT CYLINDERAND TILT PIVOTMECHANISM
REMOVAL WITH SIDESHIFTER
REMOVAL WITHOUT SIDESHIFTER
INSTALLATION WITH SIDESHIFTER
INSTALLATION WITHOUT SIDESHIFTER
SIDESHIFT CYLINDER
REMOVAL
REACH/TILTSELECTOR VALVE
REMOVAL
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY
INSTALLATION
TILT/SIDESHIFT SELECTOR VALVE
REMOVAL
DISASSEMBLY
CLEANINGAND INSPECTION
ASSEMBLY INSTALLATION..
CHECKSANDADJUSTMENTS
CHECK MASTOPERATION
REMOVEAIR FROMHYDRAULICSYSTEM
CHECK FOR LEAKS INTHE HYDRAULIC SYSTEM
CHECK LIFTCHAINS
CLEANINGAND INSPECTION
LUBRICATION
MASTADJUSTMENTS
ADJUST WEAR PLUGS
ADJUST WEAR STRIPS
ADJUST FREELIFTCHAIN (TRIPLEXONLY)
ADJUST MAINLIFTCHAINS
SIMPLEX
TRIPLEX
CARRIAGEOR REACHASSEMBLY ADJUSTMENTS
ADJUST WEAR PLUGS
ADJUST SIDEROLLERS
ADJUST THRUST ROLLERS
ADJUSTMENT FOR THE REACHCYLINDERS
ADJUSTMENT FOR THE TILT CYLINDER
TROUBLESHOOTING-MAST
TROUBLESHOOTING-REACHAND CARRIAGE
TROUBLESHOOTING-LIFT ASSEMBLIES
9 BATTERY AND CHARGING SYSTEMS
BATTERYAND CHARGING SYSTEM-GENERAL
SAFETY TIPS FOR HANDLING
INDUSTRIAL TRUCK BATTERIES
LEAD-ACIDBATTERIES
SPECIFIC GRAVITY
CHEMICAL REACTION
HOW TO SELECT THEBATTERY
VOLTAGE OFA BATTERY
BATTERYRATINGS
KILOWATTHOURS
THEBATTERYASA COUNTERWEIGHT
BATTERYMAINTENANCE
MAINTENANCERECORDS
CLEANING THEBATTERY
ADDING WATER
HYDROMETER
BATTERY TEMPERATURE
CHARGING THE BATTERY
TYPES OFBATTERYCHARGES
METHODS OFCHARGING
TROUBLESHOOTING THE CHARGER
HOWTO KNOW WHEN THEBATTERYISFULLYCHARGED
BATTERY CHARGINGAREA
EQUIPMENTNEEDED
TROUBLESHOOTING-BATTERY
10 USER SUPPORT INFORMATION
SERVICEPARTS ORDERING INSTRUCTIONS
TECHNICAL PUBLICATIONS
PARTSMANUAL
OPERATING MANUAL
OPERATOR TRAINING
SERVICE TRAINING COURSES
SERVICE TRAINING MATERIALS
11 ALPHABETICAL INDEX
File Data
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