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1995-2000 Mercury-Mariner 4-90 HP 4-Stroke Service Repair Manual
assuring your safety offshore. Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Service Manual Covers The Following Models:
Mercury/Mariner 4 HP (1995-2000)
Mercury/Mariner 5 HP (1995-2000)
Mercury/Mariner 9.9 HP (1995-2000)
Mercury/Mariner 15 HP (1995-2000)
Mercury/Mariner 25 HP (1995-2000)
Mercury/Mariner 30 HP (1995-2000)
Mercury/Mariner 40 HP (1995-2000)
Mercury/Mariner 50 HP (1995-2000)
Mercury/Mariner 75 HP (1995-2000)
Mercury/Mariner 90 HP (1995-2000)
Does not cover 60 HP models!!!
Service Manual Content Covers:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes / cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propeller / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanics techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Starting difficulty / Starting system / Ignition system / Warning systems / Charging system / Fuses / Power head / Cooling system / Gearcase / Trim system / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication and maintenance and tune-up / Check oil level / Check for fuel system leaks / Check steering system / Flushing the cooling system / Fuel requirements / Fuel filter inspection / Engine oil requirements / Oil drain and fill locations / Pumping the oil from the engine / Draining the engine eoil / Filling the oil / Oil and filter change / Cleaning the oil screen / Removing carbon deposits / Anodes / Timing belt and pulleys / Hoses and clamps / Thermostat inspection / Gearcase lubricant / Checking gearcase lubricant level / Changing the gearcase lubricant / Gearcase anode inspection / Water pump and impeller inspection / Propeller shaft inspection / Swivel and tilt tube lubrication / Trim system fluid level check / Starter maintenance / Wiring inspection / Routine maintenance / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications
CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENTS
Fuel system adjustments / Valve adjustment / Cables and linkage / Specifications
CHAPTER SIX / FUEL SYSTEM
CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEM
Battery / Starting system / Charging system / Ignition system / Warning system components / Specifications
CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Inspection / Power head removal / Inspection / Specifications
CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase identification / Propeller / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications
CHAPTER TEN / MANUAL STARTER
Removal / disassembly / assembly and installation / Specifications
CHAPTER ELEVEN / POWER TRIM AND MIDSECTION
Power trim system / Fluid filling / Air bleeding / Midsection / Specifications
CHAPTER TWELVE / REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly / Specifications
INDEX
WIRING DIAGRAMS
Total Pages:548
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
File Data
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