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HP DesignJet Z2100, DesignJet Z3100, DesignJet Z3100PS, DesignJet Z3200, DesignJet Z3200PS, Service Manual & Parts List
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of HP DesignJet Z2100, DesignJet Z3100, DesignJet Z3100PS, DesignJet Z3200, DesignJet Z3200PS photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
1. TROUBLESHOOTING
Using the Front Panel
Introduction
Using the Front Panel
Troubleshooting System Error Codes
Performing a Service Test on a failed Assembly
Performing the Necessary Service Calibrations
The Printer does not Power ON
The Printer does not Power ON
The Printer Continuously Rejects Printheads
Cover Sensors are not Working
The Line Sensor has Problems Detecting Media
Banding at variable extreme environmental conditions
Worm marks on HP Coated media with light area fills
Solving Media-Handling Problems
Software Troubleshooting
General advice:
Problems with Image Clipping
Output Only Contains a Partial Print
Some objects are missing from the printed image
If the spool file size is bigger than 1GB, part of the image will be clipped
Adobe Photoshop
Adobe Acrobat
Microsoft Powerpoint
Adobe Photoshop CS for Mac
Adobe Illustrator/InDesign for Mac
Print Quality Troubleshooting
Print Quality Troubleshooting Actions
The Service Image Quality Diagnostic Print
What is the Service Image Quality Diagnostic Print?
Considerations for Printing the Diagnostic Print
Printing the Diagnostic Print
Reading the Diagnostic Print Results
Diagnostic Part 1: Printhead Reliability
Diagnostic Part 2: Printhead Alignment
Diagnostic Part 3: Printheads & Paper Advance
No Printing Defects Found in the Diagnostic Print
The Advanced Diagnostic Prints
What are the Advanced Diagnostic Prints?
Printing the Advanced Diagnostics Print
Reading the Advanced Diagnostic Print Results
Paper Advance
Visual Alignment Diagnostic
Nozzle Health
Force Drop Detection
Troubleshooting Print Quality Problems
Print Quality General Advice
Horizontal Lines Across the Image (Banding)
Lines are Missing, Too Thin, or Too Thick
Problems with Stepped Lines
Lines are Printed Double or in Wrong Colors
Lines are discontinuous
Lines are Blurred (Ink Bleeds from Lines)
Problems with Graininess
Paper is not Flat
Print Scuffing or Scratching when Touched
Marks on the Media
Problems with the Edges of objects
Bronzing
Black and white prints do not look neutral
Horizontal lines at the end of a cut sheet print
Vertical lines of different colors
White spots on the print
Problems with Color Accuracy
Ink Supplies Troubleshooting
Introduction to Ink Supplies
What are Ink Supplies?
Ink Cartridges
Available Ink Cartridges
Printheads
Available Printheads
General Information About the Ink Supplies
General Precautions When Handling Ink Supplies
When Should You Replace the Ink Supplies?
Ink Cartridge Levels, Information, and Replacement
Ink Cartridge Levels
View Ink Levels Direct Access Key
View Ink Levels from the ink menu
Obtaining Ink Cartridge Information
Changing an Ink Cartridge
Printhead Information, Replacement and Alignment
Obtaining Printhead Information
Changing a Printhead
Aligning Printheads
Reinsert Printheads Procedure
Image Quality Maintenance Procedure
Scanning errors during alignment
Ink Cartridge and Printhead Status Messages
Ink Cartridge Status Messages
Printhead status messages
Printhead Error Codes
Solving Ink Supplies Problems
You Cannot Insert the Ink Cartridge Into the Printer
You Cannot Insert the Printhead Into the Printer
The front panel says to reset or replace a printhead
Maintaining and Cleaning the Printheads
Clean the printheads
Flex Contacts Cleaning Tool
2. SYSTEM ERROR CODES
Introduction
Continuable and Non-Continuable Error Codes
System Error Code Brief Descriptions
System Error Codes - Full Descriptions
3 SERVICE TESTS AND UTILITIES
Introduction
Diagnostics - Self Test
Service Tests (Diagnostics)
Using the Front Panel
Entering the Diagnostic Tests Menu
1. Scan Axis
2. Paper Drive
3. Electronics Module
4. Carriage Assembly
5. Sensors
6. Color Sensor ESP (spectrophotometer)
7. Ink Delivery System (IDS)
8. Service Station
9. I/O Information
10. Unit Information
11. EEROM Reset
12. Set Unit Configuration
13. Error 71:19 Recovery
14. Others
Service Utilities
Entering the Service Utilities Menu
1. Turn Drive Roller
2. Purge Tubes
3. Set SN
4. Reset Life Counters
5. Diagnostic Print
6. Set Date and Time
7. Enable/Disable Firewall
4. SERVICE CALIBRATIONS
Service Calibrations
Using the Front Panel
Entering the Service Calibrations Menu
Scan Axis Calibration
Service Station Calibration
Paper Advance Calibration
Drop Detector Calibration
Line Sensor Calibration
Carriage PCA
Color Sensor ESP (spectrophotometer) Calibration
5. PARTS AND DIAGRAMS
Printer Support
Center Covers (Front)
Center Covers (Rear)
Right Cover
Left Cover
Right Hand Assemblies
Left Hand Assemblies
Carriage Assembly
Scan-Axis Assemblies
Paper Path Assemblies (Front)
Paper Path Assemblies (Rear)
Took Kits
Miscellaneous Parts
6. REMOVAL AND INSTALLATION
Introduction
Service Calibration Guide to Removal and Installation
Window
Covers and Trims
Rear Tray
Rear Cover
Media Lever
Media Lever Position Sensor
Cutter Assembly
Left Rear Tray Support
Front Panel
Top Cover
Window Position Sensor
Ink Supply Tubes Support Rail
Service Station
Drop Detector
Aerosol Fan Assembly
Primer Assembly
PrintMech PCA
Pen to Paper Space (PPS) Solenoid
Spindle
Left Spindle Holder
Right Spindle Holder
Clean Out Assembly
Out Of Paper Sensor
Left Roll Guide
Right Roll Guide
Encoder Strip (with spring and attachment nut)
Clean Encoder Strip Procedure
Trailing Cable (with Carriage PCA Cover)
Carriage Assembly and Trailing Cable
Extra High PRS Wedge
Carriage Rear Bushing
Belt Assembly
Scan-Axis Motor
Carriage Rail Oiler
Color Sensor ESP (spectrophotometer)
Line Sensor
Carriage Cover (includes Carriage Latch)
Carriage PCA
Right Ink Supply Station
Left Ink Supply Station
Ink Supply Tubes
Formatter
Electronics Module (Main PCA and PSU)
Starwheel Assembly
Print Zone Overdrive
Left Spittoon
Encoder Disk and Encoder Sensor
Media Advance Drive
Media Advance Roller
Pinchwheel Assembly
Pinch Roller
Rubber Pinchwheel Kit
Left Starwheel Lifter
Right Starwheel Lifter
Starwheel Motor
Full Bleed Foam
7. PREVENTIVE MAINTENANCE
Preventive Maintenance
Moisture on the Printer
Noisy Carriage Bushing
Belt Swelling
Cleaning the Printer
General Cleaning
Cleaning the Drive Roller and Overdrive
Level of Printer Usage
Preventive Maintenance Kits
Preventive Maintenance Kit #1
Preventive Maintenance Kit #2
Preventive Maintenance Kit #3
Numbers of pages: 440.
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