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Peugeot 405 Service And Repair Manual

LIVING WITH YOUR PEUGEOT 405
Introduction to the Peugeot 405 Page 0•4
Safety first! Page 0•5
Roadside Repairs
If your car won’t start Page 0•6
Jump starting Page 0•7
Wheel changing Page 0•8
Identifying leaks Page 0•9
Towing Page 0•9
Weekly Checks
Introduction Page 0•10
Underbonnet check points Page 0•10
Engine oil level Page 0•12
Coolant level Page 0•12
Brake fluid level Page 0•13
Power steering fluid level Page 0•13
Tyre condition and pressure Page 0•14
Screen washer fluid level Page 0•15
Wiper blades Page 0•15
Battery Page 0•16
Bulbs and fuses Page 0•16
Lubricants, fluids and tyre pressures Page 0•17
MAINTENANCE
Routine Maintenance and Servicing
Peugeot 405 petrol models Page 1•1
Maintenance schedule - models up to 1993 Page 1•3
Maintenance schedule - models from 1994 Page 1•4
Maintenance procedures Page 1•8
REPAIRS AND OVERHAUL
Engine and Associated Systems
TU petrol engine in-car repair procedures Page 2A•1
XU petrol engine in-car repair procedures Page 2B•1
Engine removal and overhaul procedures Page 2C•1
Cooling, heating and ventilation systems Page 3•1
Fuel/exhaust systems - carburettor models Page 4A•1
Fuel/exhaust systems - single-point fuel injection models Page 4B•1
Fuel/exhaust systems - multi-point fuel injection models Page 4C•1
Emission control systems Page 4D•1
Starting and charging systems Page 5A•1
Ignition system Page 5B•1
Transmission
Clutch Page 6•1
Manual transmission Page 7A•1
Automatic transmission Page 7B•1
Driveshafts Page 8•1
Brakes and Suspension
Braking system Page 9•1
Suspension and steering Page 10•1
Body equipment
Bodywork and fittings Page 11•1
Body electrical systems Page 12•1
Wiring Diagrams Page 12•22
REFERENCE
Contents
Dimensions and weights Page REF•1
Conversion factors Page REF•2
Buying spare parts and vehicle identification Page REF•3
General repair procedures Page REF•4
Jacking and vehicle support Page REF•5
Radio/cassette unit anti-theft system - precaution Page REF•5
Tools and working facilities Page REF•6
MOT test checks Page REF•8
Fault finding Page REF•12
Glossary of technical terms Page REF•20
Index Page REF•25
File Data

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