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Konica Minolta Magicolor 4650EN, Magicolor 4650DN - Field Service Manual
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Konica Minolta MagiColor 4650EN, MagiColor 4650DN copier.
You can print, zoom or read any diagram, picture or page from this Field Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Konica Minolta MagiColor 4650EN, Magicolor 4650DN photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
MAGICOLOR 4650EN/4650DN MAIN BODY
GENERAL
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
MAINTENANCE
3. PERIODICAL CHECK
3.1 MAINTENANCE ITEMS
3.1.1 PARTS TO BE REPLACED BY USERS (CRU)
3.1.2 PARTS TO BE REPLACED BY A SERVICE ENGINEER (FRU)
3.2 MAINTENANCE PARTS
3.2.1 REPLACEMENT PARTS
3.3 CONCEPT OF PARTS LIFE
3.4 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
3.4.1 REPLACING THE TRAY 2 FEED ROLLER
3.4.2 REPLACING THE TRAY 1 FEED ROLLER
3.4.3 REPLACING THE OZONE FILTER
3.4.4 REPLACING THE TONER CARTRIDGE (C/M/Y/K)
3.4.5 REPLACING THE IMAGING UNIT (C,M,Y,K)
3.4.6 REPLACING THE WASTE TONER BOTTLE
3.4.7 REPLACING THE TRANSFER ROLLER
3.4.8 REPLACING THE TRANSFER BELT
3.4.9 REPLACING THE FUSER UNIT
4. SERVICE TOOL
4.1 SERVICE MATERIAL LIST
4.2 CE TOOL LIST
4.3 CONSUMABLE PARTS
4.3.1 TONER CARTRIDGE
4.3.2 IMAGING UNIT
4.3.3 WASTE TONER BOTTLE
5. FIRMWARE UPGRADE
5.1 CHECKING THE CURRENT FIRMWARE VERSION
5.2 FIRMWARE UPGRADING PROCEDURE BY USB MEMORY DEVICE
5.2.1 PREPARATIONS FOR FIRMWARE UPGRADING
5.3 FIRMWARE UPGRADING PROCEDURE BY UPDATER
5.3.1 UPDATING METHOD
5.3.2 CHECKING THE VERSION AFTER THE FIRMWARE UPDATE
6. OTHER
6.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
6.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
6.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
6.2.2 CLEANING PARTS LIST
6.3 DISASSEMBLY/ASSEMBLY PROCEDURE
6.3.1 FRONT COVER
6.3.2 RIGHT FRONT COVER
6.3.3 OPERATION PANEL LOWER COVER
6.3.4 LEFT COVER
6.3.5 REAR COVER
6.3.6 EXIT TRAY
6.3.7 RIGHT REAR COVER
6.3.8 TRAY 2
6.3.9 OPERATION BOARD (OB)
6.3.10 HARD DISK KIT (OPTION)
6.3.11 PRINT CONTROL BOARD (PRCB)
6.3.12 MFP BOARD (MFPB)
6.3.13 DC POWER SUPPLY (DCPU)
6.3.14 HIGH VOLTAGE UNIT /1 (HV1)
6.3.15 HIGH VOLTAGE UNIT /2 (HV2)
6.3.16 TONER LEVEL SENSOR BOARD (TLSB)
6.3.17 PH UNIT
6.3.18 DRIVING UNIT
6.3.19 BACKUP BATTERY
6.3.20 PWB BOX
6.3.21 COLOR PC DRUM MOTOR (M2)
6.3.22 TRANSPORT MOTOR (M3)
6.3.23 FUSING MOTOR (M4)
6.3.24 K DEVELOPING MOTOR (M5)
6.3.25 TONER SUPPLY MOTOR /Y, M (M6)
6.3.26 TONER SUPPLY MOTOR /C, K (M7)
6.3.27 MEDIA FEED CLUTCH ASSY
6.3.28 REGISTRATION ROLLER CLUTCH (CL3)
6.3.29 1ST IMAGE TRANSFER PRESSURE/RETRACTION CLUTCH (CL4)
6.3.30 2ND IMAGE TRANSFER PRESSURE/RETRACTION CLUTCH (CL5)
6.3.31 SWITCHBACK ROLLER FEED CLUTCH (CL11)
6.3.32 SWITCHBACK ROLLER REVERSE CLUTCH (CL12)
6.3.33 DUPLEX TRANSPORT ROLLER CLUTCH (CL13)
6.3.34 TEMPERATURE/ HUMIDITY SENSOR (TEM/HUMS)
6.3.35 IDC SENSOR BOARD /RE, IDC SENSOR BOARD /FR (IDCSB/R, IDCSB/L)
6.4 CLEANING PROCEDURE
6.4.1 TRAY 1 FEED ROLLER
6.4.2 TRAY 2 FEED ROLLER
6.4.3 LASER IRRADIATION SECTION
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT SECTION
8. DESCRIPTION OF THE CONTROL PANEL
8.1 CONTROL PANEL DISPLAY
8.1.1 PARTS OF THE CONTROL PANEL DISPLAY
8.1.2 MESSAGE STRUCTURE
8.1.3 NORMAL MESSAGES
8.1.4 OPERATOR CALL MESSAGES
8.1.5 SERVICE CALL MESSAGES
8.1.6 HELP SCREEN
8.2 LIST OF CONTROL PANEL MESSAGES
8.2.1 NORMAL MESSAGES
8.2.2 OPERATOR CALL MESSAGES
8.2.3 SERVICE CALL MESSAGES
8.3 CANCELLING A PRINT JOB
9. MENU
9.1 LIST OF MENU FUNCTIONS
9.2 PROOF/PRINT MENU
9.3 PRINT MENU
9.3.1 CONFIGURATION PG
9.3.2 DEMO PAGE
9.3.3 STATISTICS PAGE
9.3.4 FONT LIST
9.3.5 MENU MAP
9.3.6 DIRECTORY LIST
9.4 PAPER MENU
9.4.1 PAPER SOURCE
9.4.2 DUPLEX
9.4.3 COPIES
9.4.4 COLLATE
9.5 QUALITY MENU
9.5.1 COLOR MODE
9.5.2 BRIGHTNESS
9.5.3 HALFTONE
9.5.4 EDGE ENHANCEMENT
9.5.5 EDGE STRENGTH
9.5.6 ECONOMY PRINT
9.5.7 PCL SETTING
9.5.8 PS SETTING
9.5.9 CALIBRATION
9.5.10 COLOR SEPARATION
9.6 MEMORY DIRECT
9.6.1 LIST OF FILES
9.6.2 TYPE OF FILES
9.7 CAMERA DIRECT
9.7.1 PAPER SOURCE
9.7.2 LAYOUT
9.7.3 PAPER MARGIN
9.7.4 IMAGE QUALITY
9.8 INTERFACE MENU
9.8.1 JOB TIMEOUT
9.8.2 ETHERNET
9.8.3 MEMORY DIRECT
9.8.4 CAMERA DIRECT
9.9 SYS DEFAULT MENU
9.9.1 LANGUAGE
9.9.2 EMULATION
9.9.3 PAPER
9.9.4 GRAY SCALE PAGE
9.9.5 STARTUP OPTIONS
9.9.6 AUTO CONTINUE
9.9.7 HOLD JOB TIMEOUT
9.9.8 ENERGY SAVER
9.9.9 ENERGY SAVER TIME
9.9.10 MENU TIMEOUT
9.9.11 LCD CONTRAST
9.9.12 SECURITY
9.9.13 CLOCK
9.9.14 HDD FORMAT
9.9.15 CARD FORMAT
9.9.16 RESTORE DEFAULTS
9.9.17 ENABLE WARNING
9.10 MAINTENANCE MENU
9.10.1 HOW TO ENTER THE MAINTENANCE MENU
9.10.2 PRINT MENU
9.10.3 ALIGNMENT
9.10.4 SUPPLIES
9.10.5 QUICK SETTING
10. ADJUSTMENT ITEM LIST
11. SERVICE MENU
11.1 HOW TO ENTER THE SERVICE MENU
11.2 SERVICE MENU FUNCTION TREE
11.3 SERVICE MENU
11.3.1 SERIAL NUMBER
11.3.2 FIRMWARE VERSION
11.3.3 ALIGNMENT
11.3.4 DIAGNOSIS MENU
11.4 SUPPLIES
11.4.1 REPLACE
11.5 RESTORE PASSWARD
11.6 BK CLEAR
11.7 QUICK SETTING
11.7.1 UPDATE SETTING
11.7.2 BACKUP SETTING
11.8 FIRMWARE UPDATE
11.9 SOFT SWITCH
12. OTHER FUNCTIONS
12.1 REWRITING SECURITY INFORMATION INTO THE HARD DISK KIT AND THE COMPACT FLASH
12.1.1 OUTLINE
12.1.2 PROCEDURE
TROUBLESHOOTING
13. JAM DISPLAY
13.1 MISFEED DISPLAY
13.2 MISFEED DISPLAY RESETTING PROCEDURE
13.3 SENSOR LAYOUT
13.4 SOLUTION
13.4.1 INITIAL CHECK ITEMS
13.4.2 MISFEED AT FUSING/EXIT SECTION
13.4.3 MISFEED AT TRANSFER SECTION
13.4.4 MISFEED AT TRAY1 MEDIA FEED SECTION
13.4.5 MISFEED AT TRAY 2 MEDIA FEED SECTION
13.4.6 MISFEED AT DUPLEX MEDIA TRANSPORT SECTION
13.4.7 MISFEED AT DUPLEX MEDIA FEED SECTION
13.4.8 MEDIA MISFEED IN CONTROL LOGIC
14. MALFUNCTION CODE
14.1 TROUBLE CODES (SERVICE CALL)
14.1.1 TROUBLE CODE LIST
14.2 RESETTING A MALFUNCTION
14.3 SOLUTION
14.3.1 0010: COLOR PC DRUM MOTOR MALFUNCTION
14.3.2 0017: TRANSPORT MOTOR MALFUNCTION
14.3.3 0018: K DEVELOPING MOTOR MALFUNCTION
14.3.4 001B: COLOR DEVELOPING MOTOR MALFUNCTION
14.3.5 0046: FUSING FAN MOTOR MALFUNCTION
14.3.6 004A: DUPLEX COOLING FAN MOTOR MALFUNCTION
14.3.7 004C: OZONE VENTILATION FAN MOTOR MALFUNCTION
14.3.8 004E: DC POWER SUPPLY FAN MOTOR MALFUNCTION
14.3.9 0060: FUSING MOTOR MALFUNCTION
14.3.10 0094: 2ND IMAGE TRANSFER PRESSURE/RETRACTION FAILURE
14.3.11 0096: 1ST IMAGE TRANSFER PRESSURE/RETRACTION FAILURE
14.3.12 0300: POLYGON MOTOR MALFUNCTION
14.3.13 0310: LASER MALFUNCTION
14.3.14 0500: HEATING ROLLER WARM-UP FAILURE
14.3.15 0502: THERMISTOR OPEN-CIRCUIT FAILURE
14.3.16 0503: THERMISTOR RESISTANCE FAILURE
14.3.17 0510: ABNORMALLY LOW HEATING ROLLER TEMPERATURE
14.3.18 0520: ABNORMALLY HIGH HEATING ROLLER TEMPERATURE
14.3.19 0F50: OHP SENSOR MALFUNCTION
14.3.20 0F52: TONER LEVEL SENSOR /Y MALFUNCTION
14.3.21 0F53: TONER LEVEL SENSOR /M MALFUNCTION
14.3.22 0F54: TONER LEVEL SENSOR /C MALFUNCTION
14.3.23 0F55: TONER LEVEL SENSOR /K MALFUNCTION
14.3.24 13C0: MFP BOARD MALFUNCTION
14.3.25 13DD: BACKUP DATA ERROR
14.3.26 13E2: FLASH ROM WRITE ERROR
14.3.27 13E3: FLASH ROM DEVICE FAULT
14.3.28 13F0: ENGINE CONTROL FAILURE
14.3.29 C003: RAM ERROR AT STARTUP (EXPANDED MEMORY)
14.3.30 C013: MAC ADDRESS ERROR AT STARTUP
14.3.31 C015: BOOT ROM ERROR AT STARTUP
14.3.32 C025: CONTROLLER ROM ERROR (CONFIGURATION INFORMATION ERROR)
14.3.33 C026: CONTROLLER ROM ERROR (ACCESS ERROR)
14.3.34 C027: CONTROLLER ROM ERROR (DATA ERROR)
14.3.35 C050: HDD ACCESS ERROR
14.3.36 C051: HDD FULL ERROR
14.3.37 C052: COMPACT FLASH ACCESS ERROR
14.3.38 C053: COMPACT FLASH FULL ERROR
14.3.39 C060: FIRMWARE UPDATE ERROR
14.3.40 C071: HARDWARE CONFIGURATION ERROR
14.3.41 FFFF: INTERFACE COMMUNICATION ERROR
15. POWER SUPPLY TROUBLES
15.1 MACHINE IS NOT ENERGIZED AT ALL (DCPU OPERATION CHECK)
15.2 CONTROL PANEL INDICATORS DO NOT LIGHT
15.3 FUSING HEATERS DO NOT OPERATE
16. IMAGE QUALITY PROBLEMS
16.1 SOLUTION
16.1.1 WHITE LINES IN FD, WHITE BANDS IN FD, COLORED LINES IN FD, AND COLORED BANDS
IN FD
16.1.2 WHITE LINES IN CD, WHITE BANDS IN CD, COLORED LINES IN CD, AND COLORED BANDS
IN CD
16.1.3 UNEVEN DENSITY IN FD
16.1.4 UNEVEN DENSITY IN CD
16.1.5 LOW IMAGE DENSITY
16.1.6 GRADATION REPRODUCTION FAILURE
16.1.7 FOGGY BACKGROUND
16.1.8 POOR COLOR REPRODUCTION
16.1.9 VOID AREAS, WHITE SPOTS
16.1.10 COLORED SPOTS
16.1.11 BLURRED IMAGE
16.1.12 BLANK COPY, BLACK COPY
16.1.13 INCORRECT COLOR IMAGE REGISTRATION
16.1.14 POOR FUSING PERFORMANCE, OFFSET
16.1.15 BRUSH EFFECT, BLURRED IMAGE
16.1.16 BACK MARKING
16.1.17 UNEVEN PITCH
16.1.18 NO PRINT CYCLES CAN BE RUN AS COMMANDED VIA THE NETWORK
APPENDIX
17. PARTS LAYOUT DRAWING
17.1 MAIN BODY
17.2 LOWER FEEDER UNIT (OPTION)
18. CONNECTOR LAYOUT DRAWING
19. TIMING CHART
LOWER FEEDER UNIT
GENERAL
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE (PERIODIC PARTS CHECK)
2.1.1 REPLACING THE FEED ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLY/ASSEMBLY LIST (OTHER PARTS)
3.3 DISASSEMBLY/ASSEMBLY PROCEDURE
3.3.1 TRAY
3.3.2 PC CONTROL BOARD (PCCB)
3.3.3 MEDIA FEED CLUTCH (CL1)
3.3.4 TRANSPORT MOTOR (M1)
3.4 CLEANING PROCEDURE
3.4.1 FEED ROLLER
ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION
5. MECHANICAL ADJUSTMENT
5.1 REGISTRATION ADJUSTMENT
TROUBLESHOOTING
6. JAM DISPLAY
6.1 MISFEED DISPLAY
6.2 MISFEED DISPLAY RESETTING PROCEDURE
6.3 SENSOR LAYOUT
6.4 SOLUTION
6.4.1 INITIAL CHECK ITEMS
6.4.2 MISFEED AT THE TRAY 3 MEDIA FEED SECTION
6.4.3 MISFEED AT THE TRAY 3 VERTICAL TRANSPORT SECTION
Number of pages: 304.
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