GENERAL INFORMATION MOTORCYCLE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER -MODEL LABEL - FEATURES OUTLINE OF FI SYSTEM -FI SYSTEM -COMPONENTS -FUEL INJECTION SYSTEM -THREE-WAY CATALYTIC CONVERTER SYSTEM -INSTRUMENT FUNCTION - IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY -REPLACEMENT PARTS -GASKETS, OIL SEALS AND O-RINGS -LOCK WASHERS/PLATES AND COTTER PINS -BEARINGS AND OIL SEALS -CIRCLIPS - CHECKING THE CONNECTIONS -SPECIAL TOOLS
CHAPTER 2 PERIODIC CHECKS AND ADJUSTMENTS-INTRODUCTION -PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM -GENERAL MAINTENANCE AND LUBRICATION CHART - SEATS -FUEL TANK - REMOVING THE FUEL TANK -REMOVING THE FUEL PUMP -INSTALLING THE FUEL PUMP -INSTALLING THE FUEL HOSE -COWLINGS -AIR FILTER CASE -ENGINE -ADJUSTING THE VALVE CLEARANCE -SYNCHRONIZING THE THROTTLE BODIES -ADJUSTING THE ENGINE IDLING SPEED -ADJUSTING THE THROTTLE CABLE FREE PLAY -CHECKING THE SPARK PLUGS -MEASURING THE COMPRESSION PRESSURE -CHECKING THE ENGINE OIL LEVEL -CHANGING THE ENGINE OIL -ADJUSTING THE CLUTCH CABLE FREE PLAY -REPLACING THE AIR FILTER ELEMENT -CHECKING THE FUEL AND BREATHER HOSES -CHECKING THE CRANKCASE BREATHER HOSE -CHECKING THE EXHAUST SYSTEM -ADJUSTING THE EXUP CABLES -CHECKING THE COOLANT LEVEL -CHECKING THE COOLING SYSTEM -CHANGING THE COOLANT - CHASSIS -ADJUSTING THE FRONT BRAKE -ADJUSTING THE REAR BRAKE -CHECKING THE BRAKE FLUID LEVEL -CHECKING THE FRONT AND REAR BRAKE PADS -ADJUSTING THE REAR BRAKE LIGHT SWITCH - CHECKING THE FRONT AND REAR BRAKE HOSES -BLEEDING THE HYDRAULIC BRAKE SYSTEM -DJUSTING THE SHIFT PEDAL -ADJUSTING THE DRIVE CHAIN SLACK -LUBRICATING THE DRIVE CHAIN -CHECKING AND ADJUSTING THE STEERING HEAD -CHECKING THE FRONT FORK -ADJUSTING THE FRONT FORK LEGS -ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY -CHECKING THE TIRES -CHECKING THE WHEELS -CHECKING AND LUBRICATING THE CABLES -LUBRICATING THE LEVERS AND PEDALS - LUBRICATING THE SIDESTAND -LUBRICATING THE REAR SUSPENSION ELECTRICAL SYSTEM - CHECKING AND CHARGING THE BATTERY -CHECKING THE FUSES -REPLACING THE HEADLIGHT BULBS - ADJUSTING THE HEADLIGHT BEAM
CHAPTER 3 CHASSIS FRONT WHEEL AND BRAKE DISCS - FRONT WHEEL -REMOVING THE FRONT WHEEL -CHECKING THE FRONT WHEEL -CHECKING THE BRAKE DISCS -INSTALLING THE FRONT WHEEL -ADJUSTING THE FRONT WHEEL STATIC BALANCE - REAR WHEEL AND BRAKE DISC - REAR WHEEL -REMOVING THE REAR WHEEL -CHECKING THE REAR WHEEL -CHECKING THE REAR WHEEL DRIVE HUB -CHECKING AND REPLACING THE REAR WHEEL SPROCKET -INSTALLING THE REAR WHEEL - ADJUSTING THE REAR WHEEL STATIC BALANCE - FRONT AND REAR BRAKES - FRONT BRAKE PADS -REAR BRAKE PADS -REPLACING THE FRONT BRAKE PADS -REPLACING THE REAR BRAKE PADS -FRONT BRAKE MASTER CYLINDER -REAR BRAKE MASTER CYLINDER -DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER -DISASSEMBLING THE REAR BRAKE MASTER CYLINDER -CHECKING THE FRONT-AND REAR BRAKE MASTER CYLINDERS -ASSEMBLING AND INSTALLING-THE FRONT BRAKE MASTER CYLINDER -ASSEMBLING THE REAR BRAKE MASTER CYLINDER -FRONT BRAKE CALIPERS - REAR BRAKE CALIPER -DISASSEMBLING THE FRONT BRAKE CALIPERS -DISASSEMBLING THE REAR BRAKE CALIPER -CHECKING THE FRONT AND REAR BRAKE CALIPERS -ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPERS -ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER - FRONT FORK - REMOVING THE FRONT FORK LEGS -DISASSEMBLING THE FRONT FORK LEGS -CHECKING THE FRONT FORK LEGS -ASSEMBLING THE FRONT FORK LEGS -INSTALLING THE FRONT FORK LEGS - HANDLEBARS - REMOVING THE HANDLEBARS -CHECKING THE HANDLEBARS -INSTALLING THE HANDLEBARS - STEERING HEAD - REMOVING THE LOWER BRACKET -CHECKING THE STEERING HEAD -INSTALLING THE STEERING HEAD - REAR SHOCK ABSORBER ASSEMBLY - HANDLING THE REAR SHOCK ABSORBER-AND GAS CYLINDER -DISPOSING OF A REAR SHOCK ABSORBER AND GAS CYLINDER -REMOVING THE REAR SHOCK ABSORBER ASSEMBLY -CHECKING THE REAR SHOCK ABSORBER ASSEMBLY -INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY - SWINGARM AND DRIVE CHAIN REMOVING THE SWINGARM -REMOVING THE DRIVE CHAIN -CHECKING THE SWINGARM -CHECKING THE DRIVE CHAIN -INSTALLING THE SWINGARM - CHAPTER 4 OVERHAULING THE ENGINE ENGINE - DRIVE SPROCKET -EXHAUST PIPE -LEADS AND HOSES -ENGINE -INSTALLING THE ENGINE - CAMSHAFT - CYLINDER HEAD COVERS -CAMSHAFTS -REMOVING THE CAMSHAFTS -CHECKING THE CAMSHAFTS - CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,-AND TIMING CHAIN GUIDES -CHECKING THE TIMING CHAIN TENSIONER -INSTALLING THE CAMSHAFTS CYLINDER HEAD - REMOVING THE CYLINDER HEAD -CHECKING THE CYLINDER HEAD -INSTALLING THE CYLINDER HEAD - VALVES AND VALVE SPRINGS - REMOVING THE VALVES -CHECKING THE VALVES AND VALVE GUIDES -CHECKING THE VALVE SEATS - CHECKING THE VALVE SPRINGS -CHECKING THE VALVE LIFTERS -INSTALLING THE VALVES - GENERATOR - REMOVING THE GENERATOR -INSTALLING THE GENERATOR - PICKUP COIL - REMOVING THE PICKUP COIL ROTOR -INSTALLING THE PICKUP COIL ROTOR - CLUTCH - CLUTCH COVER -PULL LEVER SHAFT -CLUTCH -REMOVING THE CLUTCH -CHECKING THE FRICTION PLATES -CHECKING THE CLUTCH PLATES -CHECKING THE CLUTCH HOUSING -CHECKING THE CLUTCH BOSS -CHECKING THE PRESSURE PLATE -CHECKING THE PULL LEVER SHAFT AND PULL ROD - CHECKING THE STARTER CLUTCH -INSTALLING THE CLUTCH - SHIFT SHAFT -SHIFT SHAFT AND STOPPER LEVER -CHECKING THE SHIFT SHAFT -CHECKING THE STOPPER LEVER -INSTALLING THE SHIFT SHAFT OIL PAN AND OIL PUMP - OIL PUMP -REMOVING THE OIL PAN -CHECKING THE OIL PUMP -CHECKING THE RELIEF VALVE - CHECKING THE OIL DELIVERY PIPES -CHECKING THE OIL STRAINER -ASSEMBLING THE OIL PUMP - INSTALLING THE OIL PUMP -INSTALLING THE OIL STRAINER -INSTALLING THE OIL PAN - CRANKCASE -DISASSEMBLING THE CRANKCASE -CHECKING THE CRANKCASE -CHECKING THE BEARINGS AND OIL SEALS -CHECKING THE SPROCKET AND CHAINS -ASSEMBLING THE CRANKCASE - CONNECTING RODS AND PISTONS - REMOVING THE CONNECTING RODS AND PISTONS -REMOVING THE CRANKSHAFT ASSEMBLY -CHECKING THE CYLINDER AND PISTONS -CHECKING THE PISTON RINGS -CHECKING THE PISTON PINS -CHECKING THE BIG END BEARINGS -INSTALLING THE CONNECTING ROD AND PISTON - CRANKSHAFT - CHECKING THE CRANKSHAFT -CHECKING THE CRANKSHAFT JOURNAL BEARINGS -INSTALLING THE CRANKSHAFT - TRANSMISSION - REMOVING THE TRANSMISSION -CHECKING THE SHIFT FORKS -CHECKING THE SHIFT DRUM ASSEMBLY - CHECKING THE TRANSMISSION -INSTALLING THE TRANSMISSION
CHAPTER 5 COOLING SYSTEM RADIATOR - CHECKING THE RADIATOR -INSTALLING THE RADIATOR - OIL COOLER - CHECKING THE OIL COOLER -INSTALLING THE OIL COOLER - THERMOSTAT - CHECKING THE THERMOSTAT -ASSEMBLING THE THERMOSTAT ASSEMBLY -INSTALLING THE THERMOSTAT ASSEMBLY - WATER PUMP - DISASSEMBLING THE WATER PUMP -CHECKING THE WATER PUMP -ASSEMBLING THE WATER PUMP -
CHAPTER 6 FUEL INJECTION SYSTEM FUEL INJECTION SYSTEM - WIRING DIAGRAM -ECU‘S SELF-DIAGNOSTIC FUNCTION -SUBSTITUTE CHARACTERISTICS OPERATION CONTROL-(FAIL-SAFE ACTION) -FAIL-SAFE ACTIONS TABLE -TROUBLESHOORING CHART - DIAGNOSTIC MODE -TROUBLESHOOTING DETAILS - THROTTLE BODIES - CHECKING THE INJECTOR -CHECKING THE THROTTLE BODY -CHECKING THE PRESSURE REGULATOR - CHECKING THE FUEL PUMP-AND PRESSURE REGULATOR OPERATION -CHECKING AND ADJUSTING THE THROTTLE POSITION SENSOR - AIR INDUCTION SYSTEM AIR INDUCTION -AIR CUT-OFF VALVE -AIR INDUCTION SYSTEM DIAGRAMS -CHECKING THE AIR INDUCTION SYSTEM -
CHAPTER 7 ELECTRICAL ELECTRICAL COMPONENTS - CHECKING SWITCH CONTINUITY - CHECKING THE SWITCHES - CHECKING THE BULBS AND BULB SOCKETS - TYPES OF BULBS -CHECKING THE CONDITION OF THE BULBS -CHECKING THE CONDITION OF THE BULB SOCKETS -CHECKING THE LEDS - IGNITION SYSTEM - CIRCUIT DIAGRAM -TROUBLESHOOTING - ELECTRIC STARTING SYSTEM - CIRCUIT DIAGRAM -STARTING CIRCUIT CUT-OFF SYSTEM OPERATION -TROUBLESHOOTING - STARTER MOTOR -CHECKING THE STARTER MOTOR -ASSEMBLING THE STARTER MOTOR - CHARGING SYSTEM - CIRCUIT DIAGRAM -TROUBLESHOOTING - LIGHTING SYSTEM - CIRCUIT DIAGRAM -TROUBLESHOOTING -CHECKING THE LIGHTING SYSTEM - SIGNALING SYSTEM - CIRCUIT DIAGRAM -TROUBLESHOOTING -CHECKING THE SIGNALING SYSTEM COOLING SYSTEM - CIRCUIT DIAGRAM -TROUBLESHOOTING - FUEL PUMP SYSTEM - CIRCUIT DIAGRAM -FUEL PUMP SYSTEM -TROUBLESHOOTING -CHECKING THE FUEL PUMP -
CHAPTER 8 TROUBLESHOOTING STARTING FAILURES - ENGINE -FUEL SYSTEM -ELECTRICAL SYSTEMS - INCORRECT ENGINE IDLING SPEED - ENGINE -FUEL SYSTEM -ELECTRICAL SYSTEMS - POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE - ENGINE -FUEL SYSTEM - FAULTY GEAR SHIFTING - SHIFTING IS DIFFICULT -SHIFT PEDAL DOES NOT MOVE -JUMPS OUT OF GEAR - FAULTY CLUTCH - CLUTCH SLIPS -CLUTCH DRAGS - OVERHEATING - ENGINE -COOLING SYSTEM -FUEL SYSTEM -CHASSIS -ELECTRICAL SYSTEMS - OVERCOOLING - COOLING SYSTEM - POOR BRAKING PERFORMANCE - FAULTY FRONT FORK LEGS - LEAKING OIL -MALFUNCTION - UNSTABLE HANDLING - FAULTY LIGHTING OR SIGNALING SYSTEM - HEADLIGHT DOES NOT COME ON -HEADLIGHT BULB BURNT OUT -TAIL/BRAKE LIGHT DOES NOT COME ON TAIL/BRAKE LIGHT BULB BURNT OUT -TURN SIGNAL DOES NOT COME ON -TURN SIGNAL BLINKS SLOWLY TURN SIGNAL REMAINS LIT -TURN SIGNAL BLINKS QUICKLY -HORN DOES NOT SOUND - CONSUMER INFORMATION Yamaha_YZF-R1P(C)_Assembly_Manual Pages 135 GENERAL INFORMATION MOTORCYCLE IDENTIFICATION IDENTIFICATION NUMBERS - KEY IDENTIFICATION NUMBER - VEHICLE IDENTIFICATION NUMBER - MODEL LABEL - REPORTING SAFETY DEFECTS - MOTORCYCLE NOISE REGULATION - MAINTENANCE RECORD -
DESCRIPTION
LEFT VIEW - RIGHT VIEW - CONTROLS AND INSTRUMENTS - INSTRUMENT AND CONTROL FUNCTIONS MAIN SWITCH/STEERING LOCK -INDICATOR AND WARNING LIGHTS -MULTI-FUNCTION DISPLAY -TACHOMETER -HANDLEBAR SWITCHES -CLUTCH LEVER -SHIFT PEDAL -BRAKE LEVER -BRAKE PEDAL - FUEL TANK CAP -FUEL -CATALYTIC CONVERTER -SEATS -HELMET HOLDERS -STORAGE COMPARTMENT ADJUSTING THE FRONT FORK -ADJUSTING THE SHOCK ABSORBER ASSEMBLY -LUGGAGE STRAP HOLDERS -EXUP SYSTEM -SIDESTAND -IGNITION CIRCUIT CUT-OFF SYSTEM - PRE-OPERATION CHECKS
PRE-OPERATION CHECK LIST - OPERATION AND IMPORTANT RIDING POINTS
STARTING AND WARMING UP A COLD ENGINE - SHIFTING - ENGINE BREAK-IN - PARKING - PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE - OWNER‘S TOOL KIT - PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM - GENERAL MAINTENANCE AND LUBRICATION CHART - REMOVING AND INSTALLING COWLINGS AND PANELS - CHECKING THE SPARK PLUGS - CANISTER (FOR CALIFORNIA ONLY) - ENGINE OIL AND OIL FILTER CARTRIDGE - COOLANT - REPLACING THE AIR FILTER ELEMENT - ADJUSTING THE THROTTLE CABLE FREE PLAY - ADJUSTING THE VALVE CLEARANCE - TIRES - CAST WHEELS - ACCESSORIES AND REPLACEMENT PARTS - ADJUSTING THE CLUTCH LEVER FREE PLAY - ADJUSTING THE BRAKE PEDAL POSITION - ADJUSTING THE REAR BRAKE LIGHT SWITCH - CHECKING THE FRONT AND REAR BRAKE PADS - CHECKING THE BRAKE FLUID LEVEL - CHANGING THE BRAKE FLUID - DRIVE CHAIN SLACK - LUBRICATING THE DRIVE CHAIN - CHECKING AND LUBRICATING THE CABLES - CHECKING AND LUBRICATING THE THROTTLE GRIP AND CABLE - CHECKING AND LUBRICATING THE BRAKE AND CLUTCH LEVERS - LUBRICATING THE BRAKE PEDAL - CHECKING AND LUBRICATING THE SIDESTAND - CHECKING THE FRONT FORK - CHECKING THE STEERING - CHECKING THE WHEEL BEARINGS - BATTERY - REPLACING THE FUSES - REPLACING A HEADLIGHT BULB - TAIL/BRAKE LIGHT - REPLACING A TURN SIGNAL LIGHT BULB - REPLACING THE LICENSE PLATE LIGHT BULB - SUPPORTING THE MOTORCYCLE - FRONT WHEEL - REAR WHEEL - TROUBLESHOOTING - TROUBLESHOOTING CHARTS - MOTORCYCLE CARE AND STORAGE
CARE - STORAGE - SPECIFICATIONS
SPECIFICATIONS - CONSUMER INFORMATION
IDENTIFICATION NUMBERS - KEY IDENTIFICATION NUMBER - VEHICLE IDENTIFICATION NUMBER - MODEL LABEL - REPORTING SAFETY DEFECTS - MOTORCYCLE NOISE REGULATION - MAINTENANCE RECORD - YAMAHA MOTOR CORPORATION, USA STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY - YAMAHA EXTENDED SERVICE (YES) -
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