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LAND ROVER DISCOVERY 3 ENGINE 2.7 4.0 4.4 WORKSHOP SERVICE R
LAND ROVER
DISCOVERY 3
WORKSHOP SERVICE REPAIR MANUAL
If you own or work on the Disco 3 then this is workshop manual for you.
Covers in great detail everything you need to know in the service and repair of your Land Rover.
Each section has its own file so you quickly get to the section you need and print if you so wish.
The Workshop manual covers models listed below:
ENGINES COVERED
2.7 L
4.0 L
4.4 L
YEARS COVERED
2005 2006 2007 2008
Sections in this huge CD manual are listed below.
As you can see it does cover everything.
General Information
Service Information
100-00 : General Information
Description and Operation
How To Use This Manual
Important Safety Instructions
General Service Information
Standard Workshop Practices
Health and Safety Precautions
Solvents, Sealants and Adhesives
Road/Roller Testing
Special Tool Glossary
100-01 : Identification Codes
Description and Operation
Identification Codes
100-02 : Jacking and Lifting
Description and Operation
Jacking
Lifting
Vehicle Recovery
100-03 : Maintenance Schedules
Description and Operation
Maintenance Schedules - Gasoline Engines
Maintenance Schedules - Diesel Engines
Chassis
Suspension
204-00 : Suspension System - General Information
Specifications
Specifications
General Procedures
Four -Wheel Alignment (57.65.04)
204-01 : Front Suspension
Specifications
Specifications
Description and Operation
Front Suspension
Removal and Installation
Stabilizer Bar (60.10.01)
Stabilizer Bar Link (60.10.02)
Upper Arm Ball Joint (60.15.02)
Lower Arm Ball Joint (60.15.03)
Wheel Knuckle (60.25.01)
Wheel Bearing and Wheel Hub (60.25.14)
Shock Absorber and Spring Assembly (60.30.25/99)
Upper Arm (60.35.01)
Lower Arm (60.35.02)
Upper Arm Bushing (60.35.32)
Lower Arm Bushing (60.35.33)
204-02 : Rear Suspension
Specifications
Specifications
Description and Operation
Rear Suspension
Removal and Installation
Upper Arm Ball Joint (64.15.07)
Lower Arm Ball Joint (64.15.08)
Wheel Bearing and Wheel Hub (64.15.14)
Shock Absorber and Spring Assembly (64.30.11/99)
Stabilizer Bar (64.35.08)
Wheel Knuckle (64.35.10)
Upper Arm Bushing (64.35.22)
Stabilizer Bar Link (64.35.24)
Lower Arm (64.35.54)
Upper Arm (64.35.60)
Toe Link (64.35.70)
Lower Arm Bushing
204-04 : Wheels and Tires
Specifications
Specifications
Description and Operation
Wheels and Tires
Removal and Installation
Tire Low Pressure Sensor (74.10.05)
Tire Pressure Monitoring System Front Antenna (86.53.16)
Tire Pressure Monitoring System Rear Antenna (86.53.17)
204-05 : Vehicle Dynamic Suspension
Specifications
Specifications
General Procedures
Air Suspension System Depressurize and Pressurize (60.50.38)
Ride Height Adjustments (60.90.03)
Description and Operation
Vehicle Dynamic Suspension
Removal and Installation
Suspension Height Sensor (60.36.01)
Air Suspension Reservoir (60.50.03)
Air Suspension Control Module (60.50.04)
Air Suspension Reservoir Solenoid Valve Block (60.50.05)
Air Suspension Compressor Drier (60.50.09)
Air Suspension Compressor (60.50.10)
Air Suspension Front Solenoid Valve Block (60.50.11)
Air Suspension Muffler (64.50.01)
Air Suspension Rear Solenoid Valve Block (64.50.11)
Air Suspension Air Filter (64.50.12)
Front Air Shock Absorber (60.30.02.45)
Rear Air Shock Absorber (64.30.02.45)
Front Shock Absorber and Air Spring Assembly (60.21.01.99)
Rear Shock Absorber and Air Spring Assembly (64.21.01.99)
204-06 : Ride and Handling Optimization
Description and Operation
Ride and Handling Optimization
Removal and Installation
Ride and Handling Optimization Switch (86.65.11)
Driveline
205-00 : Driveline System - General Information
205-01 : Driveshaft
Specifications
Specifications
Description and Operation
Driveshaft
Universal Joints
Removal and Installation
Front Driveshaft - 4.4L (47.15.02)
Front Driveshaft - 4.0L (47.15.02)
Front Driveshaft - 2.7L Diesel (47.15.02)
Rear Driveshaft (47.15.03)
205-02 : Rear Drive Axle/Differential
Specifications
Specifications
General Procedures
Differential Draining and Filling (51.25.02)
Description and Operation
Rear Drive Axle and Differential
Removal and Installation
Axle Assembly (51.15.01)
Axle Housing Bushing (51.15.41)
Rear Axle Housing Support Insulator (51.15.44)
In Vehicle Repair
Differential Locking Motor (51.15.03)
Rear Axle Oil Temperature Sensor (51.15.06)
Drive Pinion Seal (51.20.01)
Differential Locking Module (51.30.01)
205-03 : Front Drive Axle/Differential
Specifications
Specifications
General Procedures
Differential Draining and Filling (54.15.02)
Description and Operation
Front Drive Axle and Differential
Removal and Installation
Axle Assembly (54.10.01)
Axle Carrier Bushing (54.10.26)
In Vehicle Repair
Drive Pinion Seal (54.10.20)
Front Axle Housing Support Insulator (54.10.24)
Axle Tube (47.10.42)
205-04 : Front Drive Halfshafts
Specifications
Specifications
Description and Operation
Front Drive Halfshafts
Halfshaft Joint
Removal and Installation
Halfshaft LH (47.10.01)
Halfshaft RH (47.10.02)
Outer Constant Velocity (CV) Joint Boot (47.10.03)
Inner Constant Velocity (CV) Joint Boot (47.10.16)
205-05 : Rear Drive Halfshafts
Specifications
Specifications
Description and Operation
Rear Drive Halfshafts
Removal and Installation
Halfshaft (47.11.01)
Outer Constant Velocity (CV) Joint Boot (47.11.03)
Inner Constant Velocity (CV) Joint Boot (47.11.16)
Halfshaft Bearing (51.10.29)
Brake System
206-00 : Brake System - General Information
Specifications
Specifications
General Procedures
Brake System Bleeding (70.25.02)
Brake System Pressure Bleeding (70.25.02)
Front Brake Disc Runout Check (70.12.15.01)
Rear Brake Disc Runout Check (70.12.36.01)
206-03 : Front Disc Brake
Specifications
Specifications
Description and Operation
Front Disc Brake
Removal and Installation
Brake Disc (70.12.10)
Brake Pads (70.40.02)
Brake Caliper (70.55.24)
206-04 : Rear Disc Brake
Specifications
Specifications
Description and Operation
Rear Disc Brake
Removal and Installation
Brake Disc (70.12.33)
Brake Pads (70.40.03)
Brake Caliper (70.55.25)
Brake Caliper Anchor Plate (70.55.29)
206-05 : Parking Brake and Actuation
Specifications
Specifications
General Procedures
Parking Brake Shoe and Lining Adjustment (70.40.11)
Parking Brake Shoes Bedding-In (70.40.12)
Description and Operation
Parking Brake
Removal and Installation
Parking Brake Cable (70.35.25)
Parking Brake Switch (70.35.46)
Parking Brake Actuator - 2.7L Diesel (70.35.48)
Parking Brake Actuator - 4.0L/4.4L (70.35.48)
Shoes
206-06 : Hydraulic Brake Actuation
Specifications
Specifications
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.25.31)
Brake Master Cylinder (70.30.08)
Brake Pedal - Vehicles With: Automatic Transmission (70.35.01)
Brake Pedal and Bracket - Vehicles With: Manual Transmission (70.35.03)
Brake Pedal and Bracket - Vehicles With: Automatic Transmission (70.35.03)
206-07 : Power Brake Actuation
Specifications
Specifications
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.01)
Brake Vacuum Pump - 2.7L Diesel (70.50.19)
Brake Vacuum Pump - 4.0L/4.4L (70.50.19)
206-09A : Anti-Lock Control - Traction Control
Specifications
Specifications
Description and Operation
Anti-Lock Control - Traction Control
Removal and Installation
Anti-Lock Brake System (ABS) Module (70.25.12)
Front Wheel Speed Sensor (70.65.30)
Rear Wheel Speed Sensor (70.65.31)
206-09B : Anti-Lock Control - Stability Assist
Removal and Installation
Yaw Rate Sensor (70.70.35)
Steering System
211-00 : Steering System - General Information
Specifications
Specifications
General Procedures
Power Steering System Filling and Bleeding
Description and Operation
Steering System
211-02 : Power Steering
Specifications
Specifications
General Procedures
Power Steering Pressure Test - 4.0L
Power Steering Pressure Test - 4.4L
Power Steering Pressure Test - 2.7L Diesel
Description and Operation
Power Steering
Removal and Installation
Steering Gear - 4.0L (57.10.01)
Steering Gear - 4.4L (57.10.01)
Steering Gear - 2.7L Diesel (57.10.01)
Power Steering Fluid Reservoir - 4.0L/4.4L (57.15.08)
Power Steering Fluid Reservoir - 2.7L Diesel (57.15.08)
Power Steering Fluid Cooler - 4.0L/4.4L (57.15.11)
Power Steering Fluid Cooler - 2.7L Diesel (57.15.11)
Power Steering Pump - 4.0L (57.20.14)
Power Steering Pump - 4.4L (57.20.14)
Power Steering Pump - 2.7L Diesel (57.20.14)
Steering Angle Sensor (57.40.02)
211-03 : Steering Linkage
Specifications
Specifications
Description and Operation
Steering Linkage
Removal and Installation
Tie-Rod End (57.55.07)
Steering Gear Boot (57.10.29)
211-04 : Steering Column
Specifications
Specifications
Description and Operation
Steering Column
Removal and Installation
Steering Column (57.40.06)
Steering Column Shaft (57.40.22)
Steering Wheel (57.61.01)
211-05 : Steering Column Switches
Specifications
Specifications
Description and Operation
Steering Column Switches
Removal and Installation
Steering Column Lock and Ignition Switch Housing (57.40.31)
Ignition Switch (86.65.02)
Steering Column Multifunction Switch RH (86.65.41)
Steering Column Multifunction Switch LH (86.65.55)
Powertrain
Engine
303-00 : Engine System - General Information
General Procedures
Bearing Inspection
Camshaft Bearing Journal Clearance
Camshaft Bearing Journal Diameter
Camshaft End Play
Camshaft Lobe Lift
Camshaft Surface Inspection
Connecting Rod Cleaning
Connecting Rod Large End Bore
Crankshaft End Play
Crankshaft Main Bearing Journal Clearance
Cylinder Bore Out-of-Round
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Piston Inspection
Piston Pin Diameter
Piston Pin to Bore Diameter
Piston Ring End Gap
Piston Ring-to-Groove Clearance
Valve Spring Free Length
Valve Stem Diameter
Diagnosis and Testing
Engine - 4.0L
Engine - 4.4L
Engine - 2.7L Diesel
303-01A : Engine - 4.0L
Specifications
Specifications
General Procedures
Engine Oil Draining and Filling (12.60.05)
Camshaft Timing
Description and Operation
Engine
Removal
Engine (12.41.01.99)
Installation
Engine (12.41.01.99)
In Vehicle Repair
Camshaft RH (12.13.03)
Crankshaft Pulley (12.21.01)
Crankshaft Front Seal (12.21.14)
Crankshaft Rear Seal (12.21.20)
Cylinder Block Cradle (12.25.06)
Cylinder Head LH (12.29.04)
Cylinder Head RH (12.29.05)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Camshaft Roller Follower (12.29.57)
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Flexplate (12.53.13)
Oil Pump (12.60.26)
Oil Pan (12.60.44)
Oil Cooler (12.60.68)
Engine Front Cover (12.65.01)
Timing Drive Components (12.65.13)
Camshaft Drive Cassette LH (12.65.36)
Camshaft Drive Cassette RH (12.65.37)
Engine Dynamic Balance Shaft (12.65.38)
Jackshaft (12.65.38)
Hydraulic Timing Chain Tensioner LH (12.65.65)
Hydraulic Timing Chain Tensioner RH (12.65.66)
Intake Manifold (30.15.02)
Exhaust Manifold LH (30.15.10)
Exhaust Manifold RH (30.15.11)
303-01B : Engine - 4.4L
Specifications
Specifications
General Procedures
Valve Clearance Check (12.29.72)
Valve Clearance Adjustment (12.29.76)
Engine Oil Draining and Filling (12.60.05)
Description and Operation
Engine
Removal
Engine (12.41.01.99)
Installation
Engine (12.41.01.99)
In Vehicle Repair
Camshafts RH (12.13.20)
Camshafts LH (12.13.21)
Crankshaft Pulley (12.21.01)
Crankshaft Front Seal (12.21.14)
Crankshaft Rear Seal (12.21.20)
Timing Drive Components (12.65.13)
Cylinder Head LH (12.29.04)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Flexplate (12.53.13)
Oil Pump (12.60.26)
Oil Pan (12.60.44)
Oil Cooler (12.60.68)
Engine Front Cover (12.65.01)
Exhaust Manifold LH (30.15.10)
Exhaust Manifold RH (30.15.11)
303-01C : Engine - 2.7L Diesel
Specifications
Specifications
General Procedures
Engine Oil Draining and Filling (12.60.05)
Description and Operation
Engine
Removal
Engine - Vehicles With: Automatic Transmission (12.41.01.99)
Engine - Vehicles With: Manual Transmission (12.41.01.99)
Installation
Engine - Vehicles With: Automatic Transmission (12.41.01.99)
Engine - Vehicles With: Manual Transmission (12.41.01.99)
In Vehicle Repair
Camshaft LH (12.13.02)
Camshaft RH (12.13.03)
Camshaft Front Seal (12.13.44)
Camshaft Rear Seal (12.13.06)
Crankshaft Front Seal (12.21.14)
Crankshaft Rear Seal with Retainer Plate (12.21.20)
Cylinder Head LH (12.29.04)
Cylinder Head RH (12.29.05)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Flywheel (12.53.07)
Flexplate (12.53.13)
Oil Pump (12.60.26)
Oil Pressure Switch (12.60.50)
Oil Cooler (12.60.68)
Oil Pump Screen and Pickup Tube (12.60.20)
Oil Pan (12.60.44)
Timing Belt Cover (12.65.03)
Timing Belt (12.65.18)
Exhaust Manifold LH (30.15.10)
Exhaust Manifold RH (30.15.11)
Oil Filter Housing
303-03A : Engine Cooling - 4.0L
Specifications
Specifications
General Procedures
Cooling System Draining, Filling and Bleeding (26.10.01)
Description and Operation
Engine Cooling
Removal and Installation
Coolant Expansion Tank (26.15.01)
Cooling Fan (26.25.19)
Cooling Fan Shroud (26.25.11)
Radiator (26.40.01)
Thermostat (26.45.01)
Coolant Pump (26.50.01)
303-03B : Engine Cooling - 4.4L
Specifications
Specifications
General Procedures
Cooling System Draining, Filling and Bleeding (26.10.01)
Description and Operation
Engine Cooling
Removal and Installation
Coolant Expansion Tank (26.15.01)
Cooling Fan (26.25.19)
Cooling Fan Shroud (26.25.11)
Radiator (26.40.01)
Thermostat (26.45.01)
Coolant Pump (26.50.01)
303-03C : Engine Cooling - 2.7L Diesel
Specifications
Specifications
General Procedures
Cooling System Draining, Filling and Bleeding (26.10.01)
Description and Operation
Engine Cooling
Removal and Installation
Coolant Expansion Tank (26.15.01)
Cooling Fan (26.25.19)
Cooling Fan Shroud (26.25.11)
Radiator (26.40.01)
Thermostat (26.45.01)
Coolant Pump (26.50.01)
303-04A : Fuel Charging and Controls - 4.0L
Specifications
Specifications
Description and Operation
Fuel Charging and Controls
Removal and Installation
Fuel Rail (19.60.04)
Throttle Body Gasket
Fuel Injector (19.60.10)
303-04B : Fuel Charging and Controls - 4.4L
Specifications
Specifications
Description and Operation
Fuel Charging and Controls
Removal and Installation
Fuel Rail (19.60.04)
Fuel Injectors (19.60.12)
Intake Manifold Assembly (30.15.02)
Throttle Body Gasket
303-04C : Fuel Charging and Controls - 2.7L Diesel
Specifications
Specifications
Description and Operation
Fuel Charging and Controls
Removal and Installation
Fuel Pump (19.45.08)
Fuel Injectors (19.60.12)
Intake Air Shutoff Throttle (19.70.32)
303-04D : Fuel Charging and Controls - Turbocharger - 2.7L Diesel
Specifications
Specifications
Description and Operation
Turbocharger
Removal and Installation
Turbocharger (19.42.01)
Turbocharger Intake Tube (19.42.11)
303-05A : Accessory Drive - 4.0L
Specifications
Specifications
Description and Operation
Accessory Drive
Removal and Installation
Accessory Drive Belt (86.10.03)
Accessory Drive Belt Tensioner (86.10.06)
Accessory Drive Belt Idler Pulley (86.10.23)
303-05B : Accessory Drive - 4.4L
Specifications
Specifications
Description and Operation
Accessory Drive
Removal and Installation
Cooling Fan Belt (26.25.01)
Cooling Fan Belt Tensioner (26.25.02)
Accessory Drive Belt (86.10.03)
Accessory Drive Belt Tensioner (86.10.06)
Accessory Drive Belt Idler Pulley (86.10.23)
303-05C : Accessory Drive - 2.7L Diesel
Specifications
Specifications
Description and Operation
Accessory Drive
Removal and Installation
Fuel Injection Pump Belt (12.10.27)
Accessory Drive Belt (86.10.03)
Accessory Drive Belt Tensioner (86.10.06)
Accessory Drive Belt Idler Pulley (86.10.23)
Fuel Injection Pump Pulley
303-06A : Starting System - 4.0L
Specifications
Specifications
Description and Operation
Starting System
Removal and Installation
Starter Motor (86.60.01)
303-06B : Starting System - 4.4L
Specifications
Specifications
Description and Operation
Starting System
Removal and Installation
Starter Motor (86.60.01)
303-06C : Starting System - 2.7L Diesel
Specifications
Specifications
Description and Operation
Starting System
Removal and Installation
Starter Motor (86.60.01)
303-07A : Engine Ignition - 4.0L
Specifications
Specifications
Description and Operation
Engine Ignition
Removal and Installation
Spark Plugs (18.20.02)
Ignition Coil (18.20.32)
303-07B : Engine Ignition - 4.4L
Specifications
Specifications
Description and Operation
Engine Ignition
Removal and Installation
Spark Plugs (18.20.02)
Ignition Coil-On-Plug (18.20.44)
303-07C : Glow Plug System
Specifications
Specifications
Description and Operation
Glow Plug System
Removal and Installation
Glow Plugs (19.60.31)
Glow Plug Module (19.60.33)
Glow Plug Relay (19.60.34)
303-08A : Engine Emission Control - 4.0L
Specifications
Specifications
Description and Operation
Engine Emission Control
Removal and Installation
Positive Crankcase Ventilation (PCV) Valve (17.10.14)
Exhaust Gas Recirculation (EGR) Modulator Valve (17.45.04)
303-08B : Engine Emission Control - 4.4L
Specifications
Specifications
Description and Operation
Engine Emission Control
Removal and Installation
Positive Crankcase Ventilation (PCV) Valve (17.10.14)
Exhaust Gas Recirculation (EGR) Valve (17.45.01)
303-08C : Engine Emission Control - 2.7L Diesel
Specifications
Specifications
Description and Operation
Engine Emission Control
Removal and Installation
Crankcase Vent Oil Separator (17.10.04)
Exhaust Gas Recirculation (EGR) Valve LH (17.45.16)
Exhaust Gas Recirculation (EGR) Valve RH (17.45.17)
Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.18
303-12A : Intake Air Distribution and Filtering - 4.0L
Specifications
Specifications
Description and Operation
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.01)
Air Cleaner Element (19.10.10)
Intake Air Resonator (19.70.03)
303-12B : Intake Air Distribution and Filtering - 4.4L
Specifications
Specifications
Description and Operation
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.01)
Air Cleaner Element (19.10.10)
Intake Air Resonator (19.70.03)
303-12C : Intake Air Distribution and Filtering - 2.7L Diesel
Specifications
Specifications
Description and Operation
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.01)
Air Cleaner Element (19.10.10)
Charge Air Cooler (19.46.19)
303-13A : Evaporative Emissions - 4.0L
Specifications
Specifications
General Procedures
Evaporative Emission System Leak Test (17.90.02.01)
Description and Operation
Evaporative Emissions
Removal and Installation
Evaporative Emission Canister (17.15.13)
Evaporative Emission Canister Purge Valve (17.15.39)
303-13B : Evaporative Emissions - 4.4L
General Procedures
Evaporative Emission System Leak Test (17.90.02.01)
Description and Operation
Evaporative Emissions
Removal and Installation
Evaporative Emission Canister Purge Valve (17.15.39)
303-13C : Evaporative Emissions - 2.7L Diesel
Description and Operation
303-14A : Electronic Engine Controls - 4.0L
Specifications
Specifications
Description and Operation
Electronic Engine Controls
Removal and Installation
Engine Oil Pressure (EOP) Sensor (12.60.50)
Oil Temperature Sensor (12.60.65)
Engine Control Module (ECM) (18.30.03)
Engine Coolant Temperature (ECT) Sensor (18.30.10)
Crankshaft Position (CKP) Sensor (18.30.12)
Throttle Position (TP) Sensor (18.30.17)
Camshaft Position (CMP) Sensor (18.30.24)
Knock Sensor (KS) LH (18.30.28)
Knock Sensor (KS) RH (18.30.30)
Heated Oxygen Sensor (HO2S) LH (19.22.16)
Mass Air Flow (MAF) Sensor (19.22.25)
Intake Manifold Tuning (IMT) Valve (19.22.65)
Catalyst Monitor Sensor LH (19.22.71)
Engine Control Module (ECM) Cooling Fan (18.30.80)
303-14B : Electronic Engine Controls - 4.4L
Specifications
Specifications
Description and Operation
Electronic Engine Controls
Removal and Installation
Variable Camshaft Timing (VCT) Oil Control Solenoid (12.3
Engine Oil Pressure (EOP) Sensor (12.60.50)
Oil Temperature Sensor (12.60.65)
Engine Control Module (ECM) (18.30.03)
Engine Coolant Temperature (ECT) Sensor (18.30.10)
Crankshaft Position (CKP) Sensor (18.30.12)
Throttle Position (TP) Sensor (18.30.17)
Camshaft Position (CMP) Sensor (18.30.24)
Knock Sensor (KS) (18.30.30)
Manifold Absolute Pressure (MAP) Sensor (18.30.56)
Fuel Temperature Sensor (19.22.08)
Heated Oxygen Sensor (HO2S) LH (19.22.16)
Mass Air Flow (MAF) Sensor (19.22.25)
Catalyst Monitor Sensor LH (19.22.71)
Engine Control Module (ECM) Cooling Fan (18.30.80)
303-14C : Electronic Engine Controls - 2.7L Diesel
Specifications
Specifications
Description and Operation
Electronic Engine Controls
Removal and Installation
Engine Oil Pressure (EOP) Sensor (12.60.50)
Oil Temperature Sensor (12.60.65)
Engine Control Module (ECM) (18.30.03)
Engine Coolant Temperature (ECT) Sensor (18.30.10)
Crankshaft Position (CKP) Sensor (18.30.12)
Crankshaft Position (CKP) Sensor Ring (18.30.14)
Camshaft Position (CMP) Sensor (18.30.24)
Manifold Absolute Pressure (MAP) Sensor (18.30.56)
Fuel Temperature Sensor (19.22.08)
Fuel Rail Pressure (FRP) Sensor (19.22.29)
Automatic Transmission/Transaxle
307-01A : Automatic Transmission/Transaxle - 4.0L
Specifications
Specifications
General Procedures
Transmission Fluid Drain and Refill (44.24.02)
Transmission Fluid Level Check (44.24.06)
Description and Operation
Automatic Transmission
Removal and Installation
Transmission (44.20.02)
In Vehicle Repair
Selector Shaft Seal (44.15.34)
Transmission Control Module (TCM) (44.15.46)
Output Shaft Seal (44.20.21)
Fluid Pan, Gasket and Filter (44.24.04)
Main Control Valve Body (44.40.01)
Transmission Support Insulator (12.45.08)
307-01B : Automatic Transmission/Transaxle - 4.4L
Specifications
Specifications
General Procedures
Transmission Fluid Drain and Refill (44.24.02)
Transmission Fluid Level Check (44.24.06)
Description and Operation
Automatic Transmission
Removal and Installation
Transmission (44.20.02)
In Vehicle Repair
Selector Shaft Seal (44.15.34)
Transmission Control Module (TCM) (44.15.46)
Output Shaft Seal (44.20.21)
Fluid Pan, Gasket and Filter (44.24.04)
Main Control Valve Body (44.40.01)
Transmission Support Insulator (12.45.08)
307-01C : Automatic Transmission/Transaxle - 2.7L Diesel
Specifications
Specifications
General Procedures
Transmission Fluid Drain and Refill (44.24.02)
Transmission Fluid Level Check (44.24.06)
Description and Operation
Automatic Transmission
Removal and Installation
Transmission (44.20.02)
In Vehicle Repair
Selector Shaft Seal (44.15.34)
Transmission Control Module (TCM) (44.15.46)
Output Shaft Seal (44.20.21)
Fluid Pan, Gasket and Filter (44.24.04)
Main Control Valve Body (44.40.01)
Transmission Support Insulator (12.45.08)
307-02A : Transmission/Transaxle Cooling - 4.0L
Removal and Installation
Transmission Fluid Cooler - 4.0L (44.24.10)
307-02B : Transmission/Transaxle Cooling - 4.4L
Removal and Installation
Transmission Fluid Cooler (44.24.10)
307-02C : Transmission/Transaxle Cooling - 2.7L Diesel
Removal and Installation
Transmission Fluid Cooler (44.24.10)
307-05A : Automatic Transmission/Transaxle External Controls - 4.0L
Specifications
Specifications
General Procedures
Selector Lever Cable Adjustment (44.30.04)
Removal and Installation
Selector Lever (44.15.04)
Selector Lever Knob (44.15.07)
Selector Lever Cable (44.15.08)
Selector Lever Gate Finish Panel
307-05B : Automatic Transmission/Transaxle External Controls - 4.4L
Specifications
Specifications
General Procedures
Selector Lever Cable Adjustment (44.30.04)
Removal and Installation
Selector Lever (44.15.04)
Selector Lever Cable (44.15.08)
Selector Lever Knob (44.15.07)
Selector Lever Gate Finish Panel
307-05C : Automatic Transmission/Transaxle External Controls - 2.7L Diesel
Specifications
General Procedures
Selector Lever Cable Adjustment (44.30.04)
Removal and Installation
Selector Lever (44.15.04)
Selector Lever Knob (44.15.07)
Selector Lever Cable (44.15.08)
Selector Lever Gate Finish Panel
Manual Transmission/Transaxle, Clutch and Transfer Case
308-00 : Manual Transmission/Transaxle and Clutch - General Information
Specifications
Specifications
General Procedures
Clutch System Bleeding
308-01 : Clutch - 2.7L Diesel
Specifications
Specifications
Description and Operation
Clutch
Removal and Installation
Pilot Bearing (12.21.45)
Clutch Disc and Pressure Plate (33.10.01)
308-02 : Clutch Controls - 2.7L Diesel
Specifications
Specifications
Description and Operation
Clutch Controls
Removal and Installation
Clutch Master Cylinder (33.20.01)
Clutch Pedal (33.30.02)
Clutch Slave Cylinder (33.35.01)
308-03 : Manual Transmission/Transaxle - 2.7L Diesel
Specifications
Specifications
General Procedures
Transmission Draining and Filling (37.24.01)
Description and Operation
Manual Transmission
Removal
Transmission (37.20.02.99)
Installation
Transmission (37.20.02.99)
In Vehicle Repair
Output Shaft Speed (OSS) Sensor (37.16.30)
Output Shaft Seal (37.23.01)
Countershaft Seal (37.23.02)
Input Shaft Seal (37.23.06)
Gearshift Control Shaft Seal (37.23.10)
Gear Position Sensor
308-06 : Manual Transmission/Transaxle External Controls - 2.7L Diese
Specifications
Specifications
Description and Operation
External Controls
Removal and Installation
Gearshift Lever (37.16.04)
308-07A : Four-Wheel Drive Systems
Specifications
Specifications
Description and Operation
Four -Wheel Drive Systems
Four -Wheel Drive Systems
Removal and Installation
Four -Wheel Drive (4WD) Control Module (41.30.01)
Transfer Case Shift Motor (41.30.03)
Transfer Case Clutch Solenoid (41.30.08)
High/Low Range Sensor
308-07B : Transfer Case
Specifications
Specifications
General Procedures
Transfer Case Draining and Filling (41.20.04)
Description and Operation
Transfer Case
Removal
Transfer Case - 4.4L (41.20.25)
Transfer Case - 2.7L Diesel (41.20.25)
Transfer Case - 4.0L (41.20.25)
Installation
Transfer Case - 4.0L (41.20.25)
Transfer Case - 4.4L (41.20.25)
Transfer Case - 2.7L Diesel (41.20.25)
In Vehicle Repair
Transfer Case Input Shaft Seal - 4.0L (41.20.50)
Transfer Case Input Shaft Seal - 4.4L (41.20.50)
Transfer Case Input Shaft Seal - 2.7L Diesel (41.20.50)
Transfer Case Front Output Shaft Seal (41.20.51)
Transfer Case Rear Output Shaft Seal (41.20.54)
Exhaust System
309-00A : Exhaust System - 4.0L
Specifications
Specifications
Description and Operation
Exhaust System
Removal and Installation
Catalytic Converter LH (17.50.03)
Catalytic Converter RH (17.50.04)
Exhaust System (30.10.08)
Muffler (30.10.11)
Tailpipe (30.10.22)
309-00B : Exhaust System - 4.4L
Specifications
Specifications
Description and Operation
Exhaust System
Removal and Installation
Catalytic Converter LH (17.50.03)
Catalytic Converter RH (17.50.04)
Exhaust System (30.10.08)
Muffler (30.10.11)
Tailpipe (30.10.22)
309-00C : Exhaust System - 2.7L Diesel
Specifications
Specifications
Description and Operation
Exhaust System
Removal and Installation
Catalytic Converter (17.50.01)
Exhaust System (30.10.08)
Muffler (30.10.11)
Tailpipe (30.10.22)
Fuel System
310-00 : Fuel System - General Information
General Procedures
Low-Pressure Fuel System Bleeding
Fuel Tank Draining (19.55.02)
Fuel System Pressure Release - 4.0L (19.50.02)
Fuel System Pressure Release - 4.4L (19.50.02)
310-01A : Fuel Tank and Lines - 4.0L
Specifications
Specifications
Description and Operation
Fuel Tank and Lines
Removal and Installation
Fuel Pump Module (19.45.03)
Fuel Tank Filler Pipe (19.55.07)
Fuel Tank (19.55.01)
310-01B : Fuel Tank and Lines - 4.4L
Specifications
Specifications
Description and Operation
Fuel Tank and Lines
Removal and Installation
Fuel Pump Module (19.45.03)
Fuel Tank Filler Pipe (19.55.07)
Fuel Tank (19.55.01)
310-01C : Fuel Tank and Lines - 2.7L Diesel
Specifications
Specifications
Description and Operation
Fuel Tank and Lines
Removal and Installation
Fuel Pump Module (19.45.03)
Fuel Tank (19.55.01)
Fuel Tank Filler Pipe (19.55.07)
Fuel Filter Element
310-02A : Acceleration Control - 4.0L
Specifications
Specifications
Description and Operation
Acceleration Control
Removal and Installation
Accelerator Pedal (19.20.01)
310-02B : Acceleration Control - 4.4L
Specifications
Specifications
Description and Operation
Acceleration Control
Removal and Installation
Accelerator Pedal (19.20.01)
310-02C : Acceleration Control - 2.7L Diesel
Specifications
Description and Operation
Acceleration Control
Removal and Installation
Accelerator Pedal (19.20.01)
310-03A : Speed Control
Description and Operation
Speed Control
310-03B : Speed Control - 2.7L Diesel
Description and Operation
Speed Control
Electrical
Climate Control System
412-00 : Climate Control System - General Information
Specifications
Specifications
General Procedures
Air Conditioning (A/C) System Recovery, Evacuation and Charging (82
412-01 : Air Distribution and Filtering
Description and Operation
Air Distribution and Filtering
Removal and Installation
Driver Side Register Trim Panel (76.46.12)
Passenger Side Register Trim Panel (76.46.13)
Pollen Filter (80.15.42)
Plenum Chamber (80.15.62)
412-02A : Heating and Ventilation
Description and Operation
Heating and Ventilation
Removal and Installation
Blower Motor (80.20.15)
Heater Core - LHD (80.20.29)
Heater Core - RHD (80.20.29)
412-02B : Auxiliary Heating
Specifications
Specifications
Description and Operation
Auxiliary Heater
Removal and Installation
Fuel Fired Booster Heater (80.40.01)
412-03A : Air Conditioning - 4.0L
Specifications
Specifications
Description and Operation
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor (82.10.20)
Condenser Core (82.15.07)
Receiver Drier (82.17.03)
Air Conditioning (A/C) Pressure Transducer (82.20.38)
Thermostatic Expansion Valve (82.25.01)
Evaporator Core (82.25.20)
412-03B : Air Conditioning - 4.4L
Specifications
Specifications
Description and Operation
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor (82.10.20)
Condenser Core (82.15.07)
Receiver Drier (82.17.03)
Air Conditioning (A/C) Pressure Transducer (82.20.38)
Thermostatic Expansion Valve (82.25.01)
Evaporator Core (82.25.20)
412-03C : Air Conditioning - 2.7L Diesel
Specifications
Description and Operation
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor (82.10.20)
Condenser Core (82.15.07)
Receiver Drier (82.17.03)
Air Conditioning (A/C) Pressure Transducer (82.20.38)
Thermostatic Expansion Valve (82.25.01)
Evaporator Core (82.25.20)
412-03D : Auxiliary Climate Control
Specifications
Specifications
Description and Operation
Auxiliary Climate Control
Removal and Installation
Thermostatic Expansion Valve (82.26.01)
Heater Core (82.26.19)
Evaporator Core (82.26.20)
Auxiliary Climate Control Assembly (82.26.22)
Blower Motor (82.26.33)
Auxiliary Temperature Blend Door Actuator (82.26.34)
Auxiliary Blend Door Actuator (82.26.35)
Auxiliary Blower Motor Control Module (82.26.45)
412-04 : Control Components
Specifications
Description and Operation
Control Components
Removal and Installation
Climate Control Assembly (80.10.02)
Defrost Vent/Register Blend Door Actuator - LHD (80.10.36)
Defrost Vent/Register Blend Door Actuator - RHD (80.10.36)
Driver Side Temperature Blend Door Actuator (80.10.37)
Passenger Side Temperature Blend Door Actuator (80.10.38)
Instrument Panel Blend Door Actuator - LHD (80.20.09)
Instrument Panel Blend Door Actuator - RHD (80.20.09)
Sunload Sensor (82.20.92)
In-Vehicle Temperature Sensor (82.20.93)
Ambient Air Temperature Sensor (80.40.31)
Instrumentation and Warning Systems
413-00 : Instrument Cluster and Panel Illumination
Description and Operation
Instrument Cluster and Panel Illumination
413-01 : Instrument Cluster
Specifications
Specifications
Description and Operation
Instrument Cluster
Removal and Installation
Instrument Cluster (80.20.01.99)
413-06 : Horn
Description and Operation
Horn
Removal and Installation
413-07 : Clock
Description and Operation
Clock
413-08 : Information and Message Center
Description and Operation
Information and Message Center
413-09A : Warning Devices
Specifications
Specifications
Removal and Installation
Low Tire Pressure Module (86.54.05)
413-09B : Engine Protection System
Specifications
Specifications
413-13 : Parking Aid
Specifications
Specifications
Description and Operation
Parking Aid
Removal and Installation
Parking Aid Module (86.54.10)
Parking Aid Speaker (86.54.19)
Front Inner Parking Aid Sensor (86.54.21)
Front Outer Parking Aid Sensor (86.54.22)
Rear Inner Parking Aid Sensor (86.54.23)
Rear Outer Parking Aid Sensor (86.54.24)
Battery and Charging System
414-00 : Charging System - General Information
Specifications
Specifications
414-01 : Battery, Mounting and Cables
Specifications
Specifications
Description and Operation
Battery and Cables
Removal and Installation
Battery Tray (76.10.30)
Auxiliary Battery Tray (76.10.31)
Battery (86.15.01)
414-02A : Generator and Regulator - 4.0L
Specifications
Specifications
Description and Operation
Generator
Removal and Installation
Generator (86.10.02)
414-02B : Generator and Regulator - 4.4L
Specifications
Specifications
Description and Operation
Generator
Removal and Installation
Generator (86.10.02)
414-02C : Generator and Regulator - 2.7L Diesel
Specifications
Specifications
Description and Operation
Generator
Removal and Installation
Generator (86.10.02)
Entertainment Systems
415-01 : Audio Unit
Specifications
Specifications
Description and Operation
Audio System
Removal and Installation
Audio Unit (86.50.81)
Audio Amplifier (86.50.36)
415-02 : Antenna
Description and Operation
Antenna
Removal and Installation
415-03 : Speakers
Specifications
Specifications
Description and Operation
Speakers
Removal and Installation
Front Door Speaker (86.50.10)
Rear Door Speaker (86.50.12)
Instrument Panel Speaker (86.50.11)
Quarter Panel Speaker (86.50.48)
Tailgate Speaker (86.50.47)
415-07 : Video System
Description and Operation
Video System
Lighting
417-01 : Exterior Lighting
Specifications
Specifications
General Procedures
Headlamp Adjustment (86.40.17)
Description and Operation
Exterior Lighting
Removal and Installation
Stoplamp Switch (70.35.42)
Headlamp Assembly (86.40.49)
Side Turn Signal Lamp (86.40.53)
Rear Lamp Assembly (86.40.70)
Front Fog Lamp (86.40.96)
High Mounted Stoplamp (86.41.32)
Adaptive Front Lighting Module (86.54.06)
Headlamp Switch (86.65.09)
417-02 : Interior Lighting
Specifications
Specifications
Description and Operation
Interior Lighting
417-04 : Daytime Running Lamps (DRL)
Description and Operation
Daytime Running Lamps (DRL)
Electrical Distribution
418-00 : Module Communications Network
Specifications
Specifications
Description and Operation
Communications Network
Removal and Installation
Battery Junction Box (BJB) - 4.0L (86.70.55)
Battery Junction Box (BJB) - 4.4L (86.70.55)
Battery Junction Box (BJB) - 2.7L Diesel (86.70.55)
Central Junction Box (CJB) (86.70.56)
418-01 : Module Configuration
418-02 : Wiring Harnesses
Specifications
Specifications
Removal and Installation
Engine Wiring Harness - 4.0L (86.70.17)
Engine Wiring Harness - 4.4L (86.70.17)
Engine Wiring Harness - 2.7L Diesel (86.70.17)
Liftgate Wiring Harness (86.70.84)
Electronic Feature Group
419-01A : Anti-Theft - Active
Specifications
Specifications
Description and Operation
Anti-Theft - Active
Removal and Installation
Hood Switch (86.77.20)
Antenna (86.77.31)
419-01B : Anti-Theft - Passive
Description and Operation
Anti-Theft - Passive
419-05 : Telematics
Description and Operation
419-07 : Navigation System
Description and Operation
Navigation System
Removal and Installation
Navigation System Display Module (86.53.20)
Navigation System Compact Disc (CD) Unit (86.53.20)
Navigation System Traffic Amplifier (86.53.23)
Navigation System Antenna - Vehicles With: Metal Roof Panel (86.53.61
Navigation System Antenna - Vehicles With: Glass Roof Panel (86.53.61
419-08 : Cellular Phone
Specifications
Specifications
Description and Operation
Cellular Phone
Removal and Installation
Cellular Phone Antenna (86.53.11)
419-10 : Multifunction Electronic Modules
Description and Operation
Body and Paint
Body and Paint
501-02 : Front End Body Panels
Specifications
Specifications
Description and Operation
Removal and Installation
Fender (76.10.24)
Fender Splash Shield (76.10.48)
Engine Undershield (76.10.50)
501-03 : Body Closures
General Procedures
Liftgate Alignment (76.28.31)
Description and Operation
Removal and Installation
Fuel Filler Door Assembly (19.55.04)
Fuel Filler Interlock Catch (19.55.17)
Liftgate (76.28.29)
501-05 : Interior Trim and Ornamentation
Specifications
Specifications
Description and Operation
Removal and Installation
Engine Cover - 4.0L (12.30.50)
Engine Cover - 4.4L (12.30.50)
Engine Cover - 2.7L Diesel (12.30.50)
A-Pillar Trim Panel (76.13.26)
Cowl Side Trim Panel (76.13.27)
B-Pillar Upper Trim Panel (76.13.28)
B-Pillar Lower Trim Panel (76.13.29)
D-Pillar Trim Panel (76.13.30)
C-Pillar Lower Trim Panel (76.13.34)
C-Pillar Upper Trim Panel (76.13.35)
Front Door Trim Panel (76.34.01)
Rear Door Trim Panel (76.34.04)
Liftgate Trim Panel (76.34.11)
Tailgate Trim Panel (76.49.23)
Scuff Plate Trim Panel (76.49.54)
Headliner (76.64.15)
501-08 : Exterior Trim and Ornamentation
Description and Operation
Removal and Installation
A-Pillar Moulding LH
Fender Moulding (76.43.54)
Rear Quarter Panel Moulding (76.43.55)
Radiator Grille (76.55.03)
Rear Quarter Window Moulding
501-09 : Rear View Mirrors
Specifications
Specifications
Description and Operation
Rear View Mirrors
Removal and Installation
Interior Mirror (76.10.51)
Exterior Mirror Glass (76.11.08)
Exterior Mirror (76.11.10)
501-10 : Seating
Specifications
Specifications
Description and Operation
Seats
Removal and Installation
Front Seat Cushion (78.10.12/99)
Front Seat (78.10.44/99)
Third Row Seat (78.10.39)
Rear Seat - Vehicles With: 60/40 Split Seat (78.10.70)
Rear Seat - Vehicles With: 40/20/40 Split Seat (78.10.70)
Front Seat Cushion Cover (78.30.01)
Front Seat Cushion Heater Mat (78.30.23)
Third Row Seat Cushion Cover (78.40.06)
Third Row Seat Cushion (78.40.52)
Rear Seat Cushion Cover - Vehicles With: 60/40 Split Seat (78.40.70)
Rear Seat Cushion Cover - Vehicles With: 40/20/40 Split Seat (78.40.70)
Front Seat Track Motor (78.70.25)
Front Seat Height Adjustment Motor (78.70.27)
Front Seat Tilt Motor (78.70.29)
Front Seat Recliner Motor (78.70.34)
Front Seat Control Switch (78.70.89)
Front Seat Backrest Cover (78.90.08)
Third Row Seat Backrest Cover (78.90.17)
Front Seat Backrest Heater Mat (78.90.36)
Rear Seat Backrest Cover - Vehicles With: 60/40 Split Seat (78.90.72)
Rear Seat Backrest Cover - Vehicles With: 40/20/40 Split Seat (78.90.72)
501-11 : Glass, Frames and Mechanisms
Specifications
Specifications
Description and Operation
Glass, Frames and Mechanisms
Removal and Installation
Front Door Window Glass (76.31.01)
Rear Door Window Glass (76.31.02)
Liftgate Window Glass (76.31.22)
Rear Door Fixed Window Glass (76.31.31)
Windshield Glass (76.81.01)
Glass Roof Panel (76.81.05)
Rear Quarter Window Glass (76.81.20)
Front Door Window Regulator and Motor (86.25.03)
Rear Door Window Regulator and Motor (86.25.05)
Front Door Window Control Switch
Rear Door Window Control Switch
501-12 : Instrument Panel and Console
Specifications
Specifications
Description and Operation
Instrument Panel
Floor Console
Overhead Console
Removal and Installation
Floor Console (76.25.01)
Instrument Panel Console (76.25.03)
Floor Console Upper Panel (76.25.11)
Instrument Panel Upper Section (76.46.04)
Instrument Panel - 4.4L (76.46.23/99)
Instrument Panel - 2.7L Diesel (76.46.23/99)
Instrument Panel - 4.0L (76.46.23/99)
Instrument Panel Driver Side Reinforcement (76.46.31)
Instrument Panel Passenger Side Reinforcement (76.46.32)
Instrument Panel Center Reinforcement (76.46.34)
Glove Compartment (76.52.03)
Instrument Panel Console Switch Assembly (86.65.17)
501-14 : Handles, Locks, Latches and Entry Systems
Specifications
Specifications
General Procedures
Tailgate Striker Adjustment (76.28.03)
Liftgate Striker Adjustment (76.37.28)
Description and Operation
Handles, Locks, Latches and Entry Systems
Removal and Installation
Ignition Lock Cylinder (57.40.28)
Hood Latch Release Handle (76.16.30)
Front Door Latch (76.37.12)
Rear Door Latch (76.37.13)
Liftgate Latch (76.37.19)
Door Lock Cylinder (76.37.39)
Tailgate Latch (76.37.83)
Exterior Front Door Handle (76.58.07)
Exterior Rear Door Handle (76.58.07)
Liftgate Latch Actuator (86.26.27)
501-16 : Wipers and Washers
Specifications
Specifications
Description and Operation
Wipers and Washers
Removal and Installation
Windshield Washer Reservoir (84.10.03)
Windshield Washer Pump (84.10.21)
Rain Sensor (84.12.11)
Front Wiper Pivot Arm (84.15.02)
Windshield Wiper Motor (84.15.12)
Headlamp Washer Jet (84.20.08)
Headlamp Washer Pump (84.20.21)
Rear Wiper Pivot Arm (84.35.01)
Rear Window Wiper Motor (84.35.12)
501-17 : Roof Opening Panel
Specifications
Specifications
General Procedures
Roof Opening Panel Alignment (76.84.82)
Description and Operation
Roof Opening Panel
Removal and Installation
Roof Opening Panel (76.84.01)
Roof Opening Panel Glass (76.84.03)
Roof Opening Panel Motor (76.84.07)
Roof Opening Panel Module (76.84.46)
501-19 : Bumpers
Specifications
Specifications
Description and Operation
Removal and Installation
Front Bumper (76.22.49)
Front Bumper Cover (76.22.72)
Rear Bumper Cover (76.22.74)
501-20A : Safety Belt System
Specifications
Specifications
Description and Operation
Safety Belt System
Removal and Installation
Front Safety Belt Retractor (76.73.13)
Second Row Center Safety Belt Retractor - Vehicles With: 60/40 Split Seat (76.7
Second Row Center Safety Belt Retractor - Vehicles With: 40/20/40 Split Seat (7
Second Row Safety Belt Retractor (76.73.23)
Third Row Safety Belt Retractor (76.73.28)
Front Safety Belt Buckle (76.73.30)
Rear Safety Belt Buckle - Vehicles With: 40/20/40 Split Seat (76.73.30)
Rear Safety Belt Buckle LH - Vehicles With: 60/40 Split Seat (76.73.60)
Rear Safety Belt Buckle RH - Vehicles With: 60/40 Split Seat (76.73.62)
Rear Center Safety Belt Buckle - Vehicles With: 60/40 Split Seat (76.73.64)
501-20B : Supplemental Restraint System
Specifications
Specifications
Description and Operation
Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
Removal and Installation
Driver Air Bag Module (76.74.01)
Passenger Air Bag Module (76.74.02)
Rear Side Air Curtain Module (76.74.04)
Front Impact Severity Sensor (76.74.08)
Passenger Air Bag Deactivation (PAD) Switch (76.74.19)
Clockspring (76.74.20)
B-Pillar Side Impact Sensor (76.74.23)
C-Pillar Side Impact Sensor (76.74.24)
Front Door Side Impact Sensor (76.74.25)
Side Air Bag Module (76.74.30)
Side Air Curtain Module (76.74.40)
Restraints Control Module (RCM) (76.74.68)
Occupant Classification Sensor (76.74.76)
501-25A : Body Repairs - General Information
Description and Operation
Body Repairs
501-25C : Body Repairs - Corrosion Protection
Description and Operation
Corrosion Protection
501-25D : Body Repairs - Water Leaks
Description and Operation
Water Leaks
501-26 : Body Repairs - Vehicle Specific Information and Tolerance Checks
Description and Operation
Body and Frame
501-27 : Front End Sheet Metal Repairs
Specifications
Specifications
Description and Operation
Front End Sheet Metal
Removal and Installation
Hood Latch Panel (76.16.22)
Front Crossmember (77.20.25)
Front Side Member (77.30.22/23)
Front Side Member Section (77.30.20/21)
Fender Apron Panel Reinforcement
Fender Apron Panel
Fender Apron Panel Section
Front Wheelhouse
Front Wheelhouse Reinforcement
Front Wheelhouse Section
Fender Apron Panel Closing Panel
Fender Apron Panel Reinforcement Front Section
Fender Apron Panel Reinforcement Rear Section
501-28 : Roof Sheet Metal Repairs
Specifications
Specifications
Description and Operation
Roof
Removal and Installation
Roof Panel
Roof Front Frame
501-29 : Side Panel Sheet Metal Repairs
Specifications
Specifications
Description and Operation
Side Panel Sheet Metal
Removal and Installation
Rocker Panel (77.40.60)
A-Pillar Outer Panel
Side Panel (77.40.01)
B-Pillar Outer Panel
A-Pillar Reinforcement
B-Pillar Reinforcement
Side Panel Front Section
501-30 : Rear End Sheet Metal Repairs
Specifications
Specifications
Description and Operation
Rear End Sheet Metal
Removal and Installation
Quarter Panel (77.40.09)
Inner Quarter Panel (77.40.37)
Water Drain Panel
Rear Wheelhouse Outer (77.40.36)
Rear Lamp Mounting Panel (77.80.25)
Back Panel (77.80.20)
Rear Floor Panel Section (77.70.02)
Rear Crossmember
Rear Side Member
Quarter/Side Panel Rear Section LH
Rear Side Member Section (77.70.07)
D-Pillar Inner Lower Panel
D-Pillar Closing Panel
Frame and Mounting
502-02 : Full Frame and Body Mounting
Specifications
Specifications
General Procedures
Welding Precautions
Description and Operation
Frame and Body Mounting
Removal and Installation
Transmission Support Crossmember
Body
Rear Crossmember
File Data
This file is sold by manual-depo, an independent seller on Tradebit.
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